Transforming Poultry Processing: The Impact of Advanced Chicken Wing Cutting Machine

Recently, VERFOODSOLUTIONS delivered two advanced chicken wing cutting machines to our customer in Australia, one machine for left wings cutting and the other for right wiongs, which significantly enhancing their poultry processing capabilities. These high-performance machines are engineered to cut an impressive 1500 kilograms of chicken wings per hour for this customer, making them an indispensable asset for operations aiming to boost productivity. The chicken wing cutting machine is a game-changing piece of equipment designed specifically for chicken wing segmentation and finishing. Utilizing mature technology, it ensures precise cuts that yield clean surfaces devoid of bone fragments, thereby improving both the aesthetic and quality of the final product.

In addition to its impressive cutting speed, this machine is built for user-friendliness, automatically sorting the cut wings into designated feeding baskets and minimizing manual labor. It features customizable options such as adjustable cutting thickness and an automatic side pressure mechanism, providing versatility and consistent results across various processing environments. Its modular design also allows for seamless integration into existing poultry slaughtering lines or operation as a stand-alone solution, making it a versatile choice for any business looking to optimize their chicken processing workflow. Next, let’s take a look at the following blog to see how this machine is transforming the poultry processing industry.

Versatile Applications

The chicken wing cutting machine is designed for versatility, capable of dividing both chicken and duck wings with precision. Depending on your needs, it can segment the wings into two or three distinct parts: the wing root, the middle section, and the wing tip. This adaptability not only enhances production efficiency but also minimizes the need for manual labor. In fact, one machine can effectively replace up to 20 manual operations, allowing your workforce to focus on other critical tasks while maintaining high throughput and consistency in product quality. Whether you’re in a large-scale processing plant or a smaller operation, this machine is a valuable asset for any poultry processing business.

Intelligent Control System

The chicken wing cutting machine is equipped with a sophisticated intelligent control system that enhances operational efficiency and ease of use. Users can set and store a range of data for each cutting level, ensuring consistent results across batches. The large 7-inch display is bright and clear, featuring oversized function keys that significantly reduce the risk of misoperation. The machine can store up to 10 different production formulas, minimizing downtime when switching between product varieties. Built-in production records enable detailed tracking of the number, weight, and ratio for each segmented part, allowing operators to adjust cutting parameters according to the size and shape of the chicken or duck wings being processed, including cutting thickness, cutting speed, and feed rate. Operators can refer to the equipment manual for guidance or make fine adjustments based on their hands-on experience. Additionally, the counting function records the weight and quantity of each type of produced segment, as well as the total production output, ensuring accurate inventory management and efficiency in poultry processing operations. Designed with user-friendliness in mind, the chicken wing cutting machine allows operators to start cutting with just the press of a button. Once activated, users can easily observe the cutting process to ensure that the output meets the required standards. In the event of any abnormalities, such as uneven cuts or equipment malfunctions, the machine can be quickly stopped for immediate inspection and troubleshooting. After the cutting process is complete, operators simply need to turn off the power supply and collect the cut chicken or duck wings from the designated discharge port. This straightforward operation minimizes training time for staff and enables efficient production while maintaining high-quality standards.

Separate Left & Right Wing Cutting

The chicken wing cutter features a modular design that includes a turntable rotating mechanism, upper and lower knife groups, and a conveyor belt system for material transport and discharge, enabling precision and efficiency in cutting left and right wings separately. Specifically, right wings require a dedicated right wing cutting machine, while left wings need a separate left wing cutting machine. Each knife group module is expertly engineered to accommodate the distinct structures of these wings, resulting in more accurate segmentation. By utilizing two specialized machines for left and right wings, we enhance product quality while optimizing workflow efficiency in poultry processing operations, maximizing cutting precision throughout the entire process.

High Sorting Accuracy

The chicken wing cutting machine features a sophisticated 5-level + 1 grading system that categorizes products by weight with the ability to customize up to 20 sorting specifications. Delivering impressive precision, it offers a measuring range from 1g to 500g, achieving an accuracy of ±0.2g for consistent quality control. The motor-driven blade rotates seamlessly for clean segmentation, while an adjustable system caters to products of varying sizes. Its modular design includes a turntable rotation mechanism and upper and lower knife groups, enabling separate handling of left and right wings. This ensures neat cutting surfaces without bone chips, thereby enhancing product quality and reducing manual labor. Additionally, the machine’s user-friendly controls allow for easy adjustments to cutting thickness and minimize product squeezing, leading to improved operational efficiency and higher-quality outputs in your poultry processing tasks.

Triple Chute Track Design

The chicken wing cutting machine features a robust triple chute track design that enhances its efficiency and versatility in poultry processing. Constructed from durable stainless steel and nylon, this compact machine can be seamlessly integrated into multi-unit systems, maximizing space and productivity. The optional three-chute track further improves workflow by efficiently channeling the drumette, wingette, and wing tip into a divided conveyor system, optimizing material handling while ensuring that each part is conveyed quickly and accurately to the next stage of production. Additionally, this equipment is versatile enough to be utilized alongside a poultry slaughtering line or as a standalone machine, providing flexibility in operation. Its compact design allows for easy integration with conveyor belts and grading scales, facilitating automatic material conveying. By incorporating this multifunctional machine into your workflow, you can significantly reduce labor intensity, enhance production efficiency, and lower labor costs. Whether included in a complete processing line or operated independently, it streamlines poultry processing operations, delivering optimal results in both productivity and cost-effectiveness.

High Output Efficiency

The chicken wing cutting machine delivers impressive performance with a large output capacity, processing between 280 to 300 pieces per minute. Its fast sorting capabilities can reach a maximum of 320 pieces in just one minute, making it an indispensable tool for high-volume operations. Designed with a stainless steel cutting groove, the machine features an automatic side pressure mechanism that facilitates easy feeding and enhances overall operational efficiency. This advanced automation not only streamlines the segmentation process but also significantly boosts productivity, allowing businesses to meet growing demand with ease. Incorporating high-quality imported components, the machine significantly reduces failure rates and improves production accuracy. It features a premium reduction motor with variable frequency speed regulation for efficient operation. With customized, durable blades and a main motor that achieves an output of at least 4,000 pieces per hour, this chicken wing cutting machine maintains a low failure rate while ensuring user-friendly operation. Built entirely from 304 stainless steel to meet food safety standards, it also includes a waterproof solenoid valve, stainless steel chain gears, and a PU1.5 food-grade conveyor belt, all of which enhance reliability in poultry processing. Engineered for exceptional durability, the machine boasts an IP65 protection level against dust and moisture, and its construction from SUS304 stainless steel and food-grade plastic ensures compliance with industry regulations. High-density self-lubricating materials and a double contact design promote wear resistance and a long service life, while stainless steel guards on moving parts facilitate smooth operation with low maintenance, thereby delivering optimal performance in demanding food processing applications.

Easy to Clean and Disassemble

The chicken wing cutting machine is designed for effortless maintenance, featuring a material box that can be easily disassembled and assembled without the need for tools, making cleaning a simple process. Operating on a 380V power supply, it is ready to use right out of the box. Its compact design and structure contribute to low operational noise, while the one-button operation enhances convenience and speed, ensuring that cleaning and maintenance can be completed swiftly and efficiently. This thoughtful design approach allows operators to maintain high hygiene standards in food processing without sacrificing productivity.

Labor Saving

The chicken wing cutting machine boasts a unique design that incorporates an efficient wheel and cutting blade, achieving a remarkable operational speed of 50-60 wings per minute. This high efficiency allows it to effectively replace manual sorting, significantly reducing labor costs while enhancing the standardization of products. As a result, businesses can enjoy greater bargaining power and flexibility in their offerings. The loading table is designed to accommodate multiple operators simultaneously, further boosting production efficiency. Furthermore, the machine automatically separates the chicken wings into two feeding baskets, eliminating the need for manual picking and enabling continuous (or optional intermittent) transmission. With only two personnel required for operation, the chicken wing splitter can be paired with conveyor belts as needed to streamline workflows. This labor-saving design, combined with the precision cutting capabilities, makes the machine an invaluable asset for any poultry processing facility, improving both output and operational efficiency.

In an era where efficiency and quality are paramount, the chicken wing cutting machine is an invaluable asset for poultry processing operations of all sizes. With its ability to streamline production, reduce labor costs, and maintain high standards of quality, this innovative equipment can be the game-changer your business needs. Don’t let outdated methods hold you back—take the leap towards modernization and elevate your processing capabilities today! Contact us now to learn more about how the chicken wing cutting machine can transform your operations and help you meet growing demands with ease!