Frozen Block Flaker

Investing in a frozen block flaker machine offers significant advantages for businesses involved in meat processing. It directly cuts frozen meat without thawing, saving considerable processing time and reducing expensive refrigeration costs. Its intelligent, one-button operation and high degree of automation, including customizable conveyor belts, dramatically reduce labor intensity and operational complexity, making it user-friendly even for less experienced staff. The machine’s robust, welded structure ensures stable, low-noise operation with excellent shock resistance, guaranteeing a long service life. Powered by a high-torque motor and pneumatic feeding, it boasts impressive processing capacity of 2-4 tons per hour, boosting overall production efficiency. Crucially, it incorporates multiple safety features, including automatic stop mechanisms and an emergency button, ensuring a safe working environment. The flaker’s flexibility allows for slicing or dicing with adjustable thickness, adapting to diverse product requirements. Its innovative anti-contamination design and user-friendly features like an enlarged feed inlet and clog-free discharge outlet streamline operations. Furthermore, its ability to integrate with other processing equipment makes it ideal for automated production lines, while its low-temperature processing preserves meat quality, reduces nutrient loss, and extends shelf life. With convenient cleaning and maintenance, robust electrical protection, and high customizability, a frozen block flaker is a strategic investment for enhanced efficiency, safety, quality, and cost savings in your meat processing operations.

This versatile frozen block flaker machine boasts a broad spectrum of applications, making it an indispensable piece of equipment across numerous food processing sectors. Its robust design and efficient operation cater to the diverse needs of modern food production.This versatile machine is designed to process a wide variety of frozen boneless meats, including pork, beef, lamb, poultry (like chicken breasts), fish, and ribs. It can also handle fresh and slightly frozen meats. The machine offers exceptional flexibility in terms of cuts; it can produce slices and chunks, with adjustable thickness ranging from 0.3mm to 10mm, or even up to 30mm depending on the model and blade configuration. This allows you to cater to diverse product needs, from ultra-thin slices for hot pot to thicker cuts for grilling.

These machines are widely utilized in:

• Sausage production: Ham sausage, hot dog, and general sausage processing plants: They prepare frozen meat into the correct consistency for grinding and stuffing.
• Meatball production: They efficiently mince frozen meat plates, providing an ideal base for mixing and forming meatballs.
• Canned meat product manufacturing: They ensure the meat is properly processed for canning.
• By directly processing frozen meat, these slicers/shredders prevent the loss of moisture and protein, thus maintaining meat freshness and quality. They significantly improve work efficiency by saving time and labor, and their integration with other meat processing equipment like meat grinders, sausage stuffers, meat pasters, and meatball machines makes them an indispensable part of a streamlined production line.

The frozen block flaker machine is designed for both exceptional durability and stringent hygiene standards, making it a reliable long-term investment. Its primary construction material is food-grade 304 stainless steel, which is inherently corrosion-resistant, rust-proof, and wear-resistant, ensuring it withstands the demanding environment of a food processing facility and maintains its integrity over time. The blades are fabricated from high-hardness specialty steel, often forged and heat-treated, designed to resist cracking and chipping, thus ensuring consistent performance and longevity. The machine’s stable, well-centered gravity design with shock-absorbing features prevents wobbling and ensures consistent cutting results. Crucially, its hygienic design includes detachable components and quick disassembly features, facilitating thorough cleaning and effectively preventing cross-contamination between batches, which is vital for meeting food safety standards. Features like a waterproof design (for certain components) and smooth surfaces further simplify cleaning and maintenance.

To ensure safe and efficient operation of frozen meat equipment, adhere to the following critical procedures:

1. Before Operation:

• Pre-Operation Check: Connect the power supply, adjust settings like thickness scale, and confirm the machine is operating normally.
• Operator Focus: Operators must concentrate fully, avoid distractions, and refrain from chatting.

2. During Operation:

• No Unauthorized Removal: Never remove any items from the machine while it is running.
• Immediate Stop: If any problems occur, stop the machine immediately.
• Authorized Use Only: Only authorized personnel are permitted to use the machine.

3. Blade Safety & Cleaning:

• Power Off for Cleaning: Always turn off the power supply before cleaning the blades.
• Safe Cleaning Tools: Use a cloth bag, towel, or wire brush to clean blades.
• Keep Clear of Blades: Never allow hands or body parts to come near the machine blades.

4. Maintenance & Setup:

• Regular Lubrication: Ensure the machine is lubricated regularly.
• Check Operating Sound: Listen for normal operating sounds to detect potential issues.
• Follow Manual for Sharpening: Perform blade sharpening strictly according to the instruction manual; no unauthorized alterations are permitted.

5. Post-Operation & Hygiene:

• Prompt Cleaning: Clean the machine promptly after use.
• Maintain Hygiene: Pay close attention to cleanliness to avoid contamination.
• Prompt Meat Washing: Wash sliced meat pieces immediately after processing.

6. General Safety Awareness:

• Awareness of Self-Protection: Everyone should raise their awareness of self-protection to prevent accidents.

This machine is built as an industrial-grade workhorse for demanding environments. Its integral welded structure provides exceptional stability, minimizing vibration and noise during operation. The use of high-hardness alloy steel or tungsten steel blades ensures they remain sharp longer, resist cracking, and deliver clean, precise cuts without tearing meat fibers, thus reducing waste and blade replacement frequency. The robust construction, combined with a powerful 11kW motor and pneumatic pushing system, allows for strong load resistance and continuous operation. Furthermore, its low failure rate and easy maintenance contribute to its overall reliability and long service life.

Absolutely. This frozen block flaker machine is designed for seamless integration into automated production lines. It supports the use of hopper carts and custom conveyor belts, allowing for continuous, non-stop feeding and efficient material transfer. By acting as an ideal pretreatment solution, it prepares meat perfectly for subsequent equipment such as meat grinders, choppers, and sausage stuffers. This integration not only streamlines your overall production flow but also extends the service life of your downstream machinery by providing them with consistently processed, optimally sized raw materials. This elevates your pre-treatment workflow and contributes to achieving superior end-product standards.