Vacuum Bowl Cutter

Our vacuum bowl cutter is an advanced food processing machine designed to efficiently chop, mix, and emulsify raw meat, vegetables, and other ingredients into fine fillings or pastes under a vacuum environment. The high-speed rotating blades ensure thorough and uniform processing, while the vacuum setting helps prevent oxidation, reduce bacterial growth, and preserve the natural color, flavor, and nutrients of your ingredients. Made from high-grade 304 stainless steel, the machine is resistant to corrosion and high temperatures, ensuring durability and food safety. Its design features waterproof rubber strips, multi-layer sealing, and a low-temperature rise during operation, providing a safe, hygienic, and reliable processing environment. The machine is versatile and suitable for producing sausages, meat fillings, pastes, and emulsions with consistent high quality and yield. Its adjustable speed via frequency conversion ensures optimal chopping, stirring, and emulsification, resulting in products with improved elasticity, reduced bubbles, and enhanced protein extraction.

The vacuum bowl cutter is a versatile machine used for processing a wide variety of products, including:

– Meat products:sausages, meat dumplings, ham, emulsified meats, chicken, pork, beef, meat patties
– Seafood: minced fish (e.g., fish balls), shrimp paste, sardines, tuna, mackerel
– Vegetables and plant-based ingredients: vegetable purees, mushrooms, onions, ginger, peppers, nut pastes
– Condiments and seasonings: compound seasonings, vegetable protein-based meat substitutes
– Others: candies, pre-cut frozen or cooked meats, fish, vegetables, and fruits

The machine can process both raw and cooked ingredients, handling fresh, pre-cut, frozen, or cooked items. It operates effectively within a temperature range of -12°C (10°F) to 85°C (185°F), producing ingredients of various particle sizes or emulsions. This makes it suitable for a broad spectrum of food processing applications.

Yes, the VERFOODSOLUTIONS vacuum bowl cutter is designed to be user-friendly and efficient. It features automatic functions such as feeding, lid opening, and discharging, which can be controlled at the push of a button. The machine’s touch screen interface displays all important parameters—like temperature, chopping time, and knife speed—making it easy to monitor and adjust settings as needed. The control panel is waterproof (IP65 rated), safe, and simple to operate, allowing operators to manage the process smoothly and safely.

Additionally, the system includes intelligent features such as real-time temperature monitoring with an electronic sensor, enabling timely adjustments to maintain product quality. The machine’s design includes a durable stainless steel bowl, observation window, and feeding port for easy loading and inspection. With smooth control over chopping and bowl rotation, along with rich program options, the vacuum chopper is suitable for various processing requirements and is easy to operate even for users with minimal experience.

The vacuum bowl cutter is constructed with high-grade materials and imported components to ensure durability and excellent performance. The main body is made of food-grade 304 stainless steel, resistant to high temperatures and corrosion, making it easy to clean and maintain. The internal liner features a multi-arc chopping knife structure with only 0.5 mm clearance from the bottom, and the knife rotates synchronously with the liner for optimal chopping results. Key electrical components, including the electrical box, are separately installed with IP65 waterproof sealing, and imported Japanese Yaskawa inverters provide fast, stable torque with adjustable speeds from 300 rpm to 4200 rpm. Swiss SKF bearings at the front and rear ensure smooth operation and easy maintenance, while the German vacuum pump guarantees efficient vacuum performance.

The machine’s design incorporates high-quality Swiss ABB electrical appliances, waterproof buttons, and waterproof rubber strips on the rear cover and control panel to prevent leakage during operation or cleaning. It features a precise gap of 1.0–1.5 mm between the knives (crescent or folding shape) and the chopping pot to ensure effective emulsification and mixing. Equipped with an oversized rotating bearing and an automatic cleaning system, the chopper offers low noise, energy efficiency, and long service life. Suitable for processing various meats such as block, dry sausage, cooked sausage, and canned meat, as well as raw ingredients, this machine combines advanced imported parts with a sturdy stainless steel structure to deliver consistent, high-quality results with ease of operation and maintenance.

Our vacuum bowl cutter is designed to preserve the freshness and quality of meat products by operating in a controlled vacuum environment. The machine can handle large pieces of meat and coordinate cutting speed, bowl rotation, and knife shape to maximize efficiency. Cutting, mixing, and emulsifying in a vacuum prevents oxidation of myoglobin, fat, and nutrients, helping to maintain the meat’s natural color, aroma, and flavor. This process also reduces bubble formation, improves product density and elasticity, and minimizes temperature rise, ensuring high-quality, high-value products with better yield. The vacuum system not only preserves the original sensory qualities of the meat but also enhances protein extraction, leading to stronger binding, higher weight retention, and reduced scorching during cooking.

The mixing bowl is available in capacities from 125 to 750 liters and can operate in both vacuum and non-vacuum states as needed. This flexibility allows for optimal processing of raw meat, ensuring better water affinity, improved texture, and increased product stability. By maintaining a vacuum environment throughout processing, the equipment effectively prevents nutrient oxidation and degradation, resulting in fresher, more flavorful, and visually appealing meat products with superior emulsification and consistency. This technology is essential for producing high-quality meat emulsions with enhanced taste, appearance, and shelf life.

Yes, the machine is designed with multiple safety features to ensure safe operation. The knife box cover cannot be opened while the chopping knife is running, and the machine is equipped with an external main power switch for easy control. The electrical distribution box is wired according to standard safety regulations, with a circuit diagram, a PE grounding line on the box door, and safety warning signs clearly posted. It is moisture-proof and dust-proof to prevent electric shocks. The elevator has an anti-falling device to prevent bucket slips, and all dangerous parts such as chains and belts are protected with safety covers. The control system operates at low voltage (24V) and includes a waterproof, dust proof safety cover. Additionally, safety warning signs are placed at all hazardous points, edges and corners are polished without burrs to prevent scratches, and the hydraulic system features dual motors with interlocking functions for safe operation. The machine also requires grounding during installation, has shock-absorbing adjustable feet, and maintains noise levels below 85dB, meeting occupational health standards.

The machine is built with high-quality imported spare parts to ensure durability and reliable performance. It uses Swedish SKF bearings, German OPT belts, and a German Siemens gearbox for smooth, low-noise operation. The motor is a national standard Kaiyuan pure copper wire frequency conversion motor, providing stable performance, complemented by a French well-known brand frequency converter for consistent control. The hydraulic system employs Siemens motors, while the vacuum bowl cutting machine series features Siemens motors, German Busch vacuum pumps, American EMERSON or Danish DANFOSS frequency conversion technology, Swiss ABB electrical appliances, Japanese Mitsubishi PLC, and other imported components. These high-quality parts collectively enhance the safety, efficiency, and longevity of the equipment.

Yes, the machine is designed for easy and thorough cleaning. It is made almost entirely of solid stainless steel with rounded edges and precision-polished surfaces, along with beveled designs that allow water to drain completely from all areas. The recessed cover and closed ventilated bottom prevent contamination and water ingress, while the knife cover features a dynamic flow channel design that minimizes leftover product. The small gap between the knife, cover, and bowl ensures easy access and cleaning. The cast stainless steel 304 turntable has an anti-overflow edge, a drain valve, and a smooth surface without dead corners, making it simple to clean completely. Additionally, the unloading system uses high-quality materials to prevent material adhesion and buildup during discharge, ensuring maintenance is quick and efficient.