What is the application for the new design meat flattening machine and the upgraded flattener?
Both the new and upgraded flattener machines are specifically designed for processing a wide variety of boneless meat. Their core application is calendering fresh or frozen boneless meat pieces with a thickness of less than 50mm, provided the meat temperature is at or above 0°C during operation.
They are suitable for boneless cuts of:
- Poultry (e.g., chicken breast, turkey cutlets)
- Pork (e.g., pork chops, loin)
- Beef (e.g., steaks, sirloin)
- Fish (e.g., fillets)
- Other boneless meat products
The machines use high-pressure rollers to uniformly flatten the boneless meat to a set thickness. This process increases the product’s surface area, which allows for a shorter frying time while achieving the same thorough cooking effect. They are ideal for efficiently preparing portion-controlled items like steaks, cutlets, chops, and patties from boneless meat.
What are the key differences and similarities between the new design meat flattener machine and the upgraded flattener?
The primary differences are in the control system and user ergonomics. The upgraded flattener features a significant upgrade with a top-mounted, IP65-rated control panel that is mounted on a fully adjustable rocker arm. This allows operators to easily position the panel for optimal comfort and visibility from any working angle. The standard model does not have this advanced, repositionable control panel.
The key similarity and a major upgrade for both models is the new design meat flattener machine revolutionary handwheel thickness adjustment for the flattened meats. This feature replaces the outdated, cumbersome method found on older machines, which required operators to remove a sprocket cover and use a wrench to adjust the rollers. Both the new design meat flattener machine and the upgraded flattener now allow for quick, precise, and tool-free calibration of meat thickness simply by turning a handwheel, greatly improving operational efficiency and ease of use.
What are the key steps for safely commissioning and operating the new design meat flattener machine for the first time?
When receiving your new design flattener machine, follow these essential commissioning steps:
Safe Handling & Placement: Use a forklift to move the equipment to your workspace, ensuring it’s positioned at least 500mm from walls for maintenance access on a flat, solid surface. Adjust casters as needed and properly ground the equipment.
- Initial Inspection: After unpacking, thoroughly check that all electrical and mechanical components are secure, the conveyor belt is properly tensioned, drive chain is taut, and protective covers are correctly installed.
- Trial Run Procedure: Even though the machine was pre-commissioned, always perform a no-load test run after installation. Check for loose fasteners, and if any abnormal noises occur, immediately stop the machine for inspection before restarting.
- Proper Operation: For optimal calendering results, feed thawed raw meat with thickness ≤ 50mm evenly and continuously without overlapping. Adjust the mechanism as needed to achieve desired thickness specifications.
Following these steps ensures safe operation and extends your machine’s service life.
How do I adjust the meat flattening thickness on the design flattener machine?
To adjust the product outlet thickness, first turn the hand crank while referring to the scale markings to set the desired outlet height according to your product requirements. When adjusting, remember that turning the handwheel clockwise increases the product height, while turning it counterclockwise decreases the height. Always refer to the scale to ensure precise thickness settings for your specific product needs.
How do I properly tension the conveyor belt and ensure correct rotation direction on the design flattener machine?
To properly set up your conveyor system, first loosen the push rod of the conveyor belt drive roller and adjust the nut on the push rod to achieve the appropriate belt tension. After connecting the power supply, observe the conveyor belt’s movement direction to ensure it correctly guides meat pieces into the calender. For the output mesh belt, adjust its tension by moving the tension rollers up and down as needed. Proper tensioning ensures smooth operation and prevents belt slippage or misalignment during processing.
What are the essential maintenance procedures should I follow for the new flattener machine?
Machine Cleaning:
- Always disconnect power before cleaning
- Wash the machine with warm water and detergent/disinfectant
- Rinse thoroughly with clean water
- Keep water away from electrical equipment and junction boxes
Maintenance:
- Regularly monitor for abnormal noise or vibration during operation
- Immediately investigate and fix any unusual sounds or movements
Lubrication:
- Lubricate the sprockets and chain on the reducer monthly
- Follow manufacturer specifications for motor bearing and reducer lubricant replacement
- Proper cleaning and regular maintenance ensure optimal machine performance and longevity.
What are the common troubleshooting steps for the design flattener machine?
If the machine won’t start:
- Check for voltage in the circuit
- Confirm the power cord is properly plugged in
- Verify the equipment power switch is on
- Check that the power fuse is working and the fuse holder is intact
- If all checks are normal but there’s still no voltage, the circuit may be damaged and requires professional inspection
If the motor runs but the conveyor belt doesn’t move:
- The conveyor belt is too loose and needs adjustment
- Adjust the tension rollers to solve this problem
Important Note:
The machine housing and reducer are pre-lubricated at the factory and typically do not require additional lubrication during normal operation.
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