In the world of culinary innovation, achieving perfectly seasoned, tender, and flavorful meats has become easier than ever, thanks to the advent of marinating brine injector machines. Whether you’re a professional chef or a home cooking enthusiast, these devices revolutionize the way we infuse flavors into meats, saving time and ensuring consistent results. Gone are the days of manually marinating for hours or days—now, with a brine injector, you can rapidly infuse your favorite seasonings, marinades, or brines directly into the meat, resulting in juicy, flavorful dishes every time.
Recently, we had the opportunity to ship one of our advanced marinating brine injector machines to a valued customer in the United States. This machine will be used to process a variety of products, including beef, tongue, brisket, and more, helping our customer achieve consistent flavor infusion and improved product quality. In this blog, we’ll explore the features and applications of our innovative machine, showcasing how it can benefit your food processing operations.
1-Various Models of Brine Marinating Machines
Our marinating brine injector machines are designed to cater to a wide range of production needs, offering multiple models including 48, 80, 120, 189, 200, and 240. Whether you’re a small-scale operation or a large industrial facility, these diverse options ensure you can choose the perfect machine to optimize your marinating process. Each model is built for efficiency, durability, and precision, helping you achieve consistent, flavorful results every time.
Model | BJ-48 | BJ-80 | BJ-120 | BJ-189 | BJ-200(Double Head) | BJ-240(Double Head) |
Host size(mm) | 1350*1260*1800 | 1350*1260*1800 | 1350*1260*1800 | 1520*1260*1800 | 2500*1260*1800 | 2500*1260*18002500*1360*1800(Widened Version) |
Inner Groove Width(mm) | 380 | 380 | 380 | 600 | 380 | 380480(Widened Version) |
Injection Needle | 48 | 80 | 120 | 189 | 200 | 240 |
Main Power(Kw) | 1.1 | 1.5 | 1.5 | 3.0 | 3.0 | 3.0 |
Pump Power(Kw) | 2.2 | 2.2 | 3.0 | 3.0 | Double Pumps Total 6Kw | Double Pumps Total 6Kw |
Injection Stroke | 180 | 180 | 180 | 180 | 180 | 180 |
Injection Pressure(Mpa) | 0.5 | 0.6 | 0.65 | 0.8 | 0.8 | 0.8 |
Number of Injections(times/min) | 24 | 24 | 22-33 | 22-33 | 40-60 | 40-60 |
Injection Volume(%) | 70-90 | 80-90 | 90-100 | 90-100 | 90-100(A Machine Head) | 90-100(A Machine Head) |
Capacity(kg/h) | 600 | 800 | 1000 | 1200 | 1200-1500 | 1500 |
2-Optional Conveyor Mesh Belts
To further enhance your marinating process, our marinating brine injector machines can be equipped with either chain mesh belts or plate mesh belts, tailored to meet different production requirements and improve overall efficiency. For smaller, finely chopped meats, customized plate mesh belts are ideal—they effectively prevent meat pieces from getting stuck or leaking through during the process. Conversely, for larger cuts such as chicken breasts, beef, mutton, or whole chickens, our mesh belts with appropriate gaps are used to securely hold and evenly marinate substantial pieces, ensuring consistent flavor infusion and smooth operation.
3-High Injection Rate
Our marinating brine injector machine is engineered for exceptional efficiency, boasting an injection rate of up to 60% during the first injection and 80-90% for the second. During the process, multiple needles are simultaneously inserted into the meat, allowing for rapid and thorough brine infusion. The more needles utilized, the greater the volume of brine that can be injected in a single operation. To prevent damage or leakage when encountering bones or other hard objects, our machine features a smart needle retraction system: when a needle hits a hard obstacle, only that specific needle retracts, while the remaining needles continue injecting brine seamlessly. This innovative mechanism ensures higher injection efficiency and optimal results, maximizing brine penetration without compromising the process.
In our tests with a rectangular tube design on the meat brine injection machine, as demonstrated in the video below, the system’s precision is evident—when encountering a hard object, only the affected needles retract, maintaining continuous, accurate brine injection. This ensures superior performance, consistency, and quality in every operation.
VERFOODSOLUTIONS Brine Injector Needles Automatic Retraction Once Meet Bones
4-Stainless Steel Injection Needles
Our stainless steel injection needles feature a single-needle system that provides unmatched flexibility and ease of maintenance. Each needle operates independently, allowing for straightforward removal of the needle head for cleaning, unclogging, or replacement without disrupting the entire assembly. This design simplifies maintenance tasks and minimizes downtime. Additionally, the single-needle configuration offers considerable cost savings—by reducing the number of needles requiring repair or replacement, it lowers overall operating expenses compared to multi-needle systems, making it an efficient and economical choice for your marinating needs.
5-User-Friendly English Control Panel
Our marinating brine injector machine is equipped with an intuitive English control panel designed for ease of use. It features a power indicator light, an emergency stop button for safety, and four adjustable knobs to precisely control the pump, injection amount, injection speed, and pump speed. Even first-time or novice users can operate the machine confidently and efficiently. Additionally, a clear visual window displays inverter data, simplifying maintenance and real-time monitoring, ensuring smooth and hassle-free operation.
6- Filtration System
Our marinating brine injector machines are equipped with advanced filtration systems to ensure a smooth and reliable injection process. When injecting brine mixtures containing flavorings such as spices or pepper, small particles can sometimes accumulate and cause needle clogging. To address this, our machines incorporate a built-in filtration mechanism that helps prevent blockages and maintains consistent operation.
In the event of a clog, the design’s key advantage is the removable, single needle, which allows for quick and easy cleaning or replacement. This minimizes downtime and keeps your production running seamlessly. With these features, you can confidently infuse your meats with rich flavors, knowing that clogging issues are effectively managed for uninterrupted, high-quality results.
7-Brine Circulation System
Our marinating brine injector machine features an efficient circulation system that ensures the brine remains clean and reusable. The brine undergoes three stages of filtration to maintain optimal quality and prevent clogging. First, it passes through an initial filtration before entering the water tank. Inside the tank, a second filtration stage further purifies the brine. Finally, before reaching the pump, a final filtration occurs just prior to injection, ensuring only clean, debris-free brine is delivered through the needles. This multi-stage filtration process not only enhances the efficiency and consistency of the injection but also promotes environmental sustainability by enabling the recycling of brine.
8-Splash Guards
Our marinating brine injector machines are equipped with transparent silicone splash guards at both the water inlet and outlet. These guards allow for easy visual monitoring of the injection process, ensuring you can observe and manage operations with confidence. Additionally, the splash guards effectively prevent water splashes, helping to keep your workspace clean and safe. They also serve as a barrier against debris and foreign particles, protecting the machine’s internal components and ensuring smooth, uninterrupted operation.
9-Intuitive Pressure Gauge
Our marinating brine injector machine features a user-friendly pressure gauge that enables precise monitoring and adjustment of injection pressure. This allows for easy and convenient control during operation, ensuring optimal brine infusion and consistent results every time.
10- Observation Window
Our marinating brine injector machine is equipped with a clear observation window on the top of the machine body. This feature allows you to easily monitor the machine’s operation in real time, ensuring smooth, efficient processing and quick identification of any issues that may arise.
11- Thoughtful Accessories
Our marinating brine injector machines feature a conveniently replaceable needle system for easy maintenance. To support seamless operation, we include a complimentary set of 10 needles and hoses, designed to meet your long-term needs. This comprehensive set typically lasts up to five years, ensuring consistent performance and minimal downtime.
If you require additional spare parts in the future, our team can arrange expedited delivery via air courier, ensuring you receive replacements quickly and get your machine back in operation without delay. Our reliable spare parts service is dedicated to maintaining your business’s efficiency, allowing you to operate at peak performance with confidence.
12- Product Applications
Our marinating brine injector machine is a versatile and essential tool in the food industry, suitable for a wide range of applications. It efficiently injects brine or salt solutions into raw meats such as beef, tongue, brisket, pork, pork chops, lamb, and seafood, enhancing flavor, improving texture, and extending freshness.
Beyond meats and seafood, the machine can also process various other food products, including bacon, processed meats, poultry, ground meats, vegetables, prepared foods, bread, cheese, dairy products, produce, baby food, and pet food. Its adaptability makes it an invaluable asset for manufacturers aiming to elevate product quality, ensure consistency, and meet diverse processing needs.
In summary, our advanced marinating brine injector machine offers exceptional efficiency, versatility, and ease of use, making it an indispensable tool for food processing professionals. With features like high injection rates, easy maintenance, and a wide range of applications, it helps manufacturers improve product quality and operational efficiency. If you are interested in learning more about this innovative machine or would like to discuss your specific needs, please do not hesitate to contact us. We look forward to assisting you in enhancing your food processing capabilities.
Leave a Reply