From 300 kg/h to 2000 kg/h: Upgrading Cheese Sausage Production with VERFOODSOLUTIONS Vacuum Filler & Clipping Machine in the UAE
November 20, 2025Admin
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We recently shipped a sausage vacuum filler and sausage clipping machine combination to the UAE. This customer makes cheese sausages and requires the cheese melted at 75 degrees Celsius before stuffing into large sausages, 90 mm in diameter and 50 cm in length. With two very large factories in India and the UAE and a well-known local brand, their production needs outgrew their original small-scale sausage stuffer. Their daily output has increased from 300 kg per hour to 2000 kg per hour. After a month of negotiations, confirming details from the sausage casings and clips to the sausage diameter and length, the customer ultimately chose our VF-3000 sausage stuffer and SDCM800 sausage clipping machine.
This sausage filling machine not only achieves vacuum filling to maximize cheese freshness, but it can also store customer-specified sausage filling recipes, including details such as sausage diameter, length, and filling speed. It can perform both continuous and single-pass filling. Furthermore, the sausage filling machine can be linked with a sausage clipping machine using a PLC system, making the filling and clipping processes more precise and ensuring that filling and clipping instructions are followed precisely. Let’s delve into this blog to see how our filling and clipping machine helps customers simplify cheese sausage production, improve sausage quality, and rapidly increase output.
VERFOODSOLUTIONS’ sausage vacuum filler is powered by a PLC-based full touchscreen control system that supports multiple languages and stores up to 19 customizable recipes for quick in-production switching; operators can freely set recipe parameters such as filling speed (as a percentage) and filling volume to control sausage diameter, with modes for single-filling (machine stops after each sausage) and direct-filling (continuous production) and an optional quantitative filling function for precise portions, all accessible via a simple start/stop/fill interface, enabling easy transitions during startup or testing to maximize efficiency and minimize material waste; the PLC also provides an automatic CIP cleaning function—fill the hopper with water and press clean to purge material from rotor blade gaps and discharge remaining material through the filling tube—significantly reducing cleaning time, simplifying disassembly, and maintaining hygiene while ensuring consistent filling quality.
Flexible Stuffer Tubes Customization
VERFOODSOLUTIONS’ sausage vacuum filler tube features a clip-attached design for quick, tool-free replacement—simply install the gasket, lift out the tube, and swap to match production needs; this streamlined process minimizes downtime and remains accessible to operators with minimal mechanical experience. The tube’s diameter and length are fully customizable to meet specific production demands, with a clipping range of 30–120 mm for common sausage sizes; for example, we configured a 90 mm diameter tube to match this UAE customer’s requirement for 90 mm sausages. Beyond standard options, we offer a wide range of diameters, including 30, 50, 90, and 120 mm. Tube length can be tailored to fit tight spaces without compromising performance, taking into account technical limits and site requirements during design. This flexible approach ensures compatibility with diverse setups and maximizes line efficiency. Designed with hygiene and ease of cleaning in mind, the tube configuration supports straightforward maintenance and quick sanitation between runs.
Vacuum-controlled Filling with Precise Weights
This sausage vacuum filler combines precision and speed in a fully vacuum-controlled system (-0.1 MPa) to curb fat oxidation, limit protein hydrolysis, reduce microbial load, extend shelf life, enhance color, and preserve pure flavor. It employs a blade-type (scraper) filling method with automated weight divisions from 5 to 999 g, achieving high accuracy (±2 g for shredded products and ±3 g for block forms), all operable by a single user. The servo-driven architecture coordinates each filling, knotting, and clipping step under vacuum for maximum quality. A rotary blade conveying system moves emulsions and larger meat pieces under vacuum, complemented by vertically moving blades in the filling pump and a servo-driven vane pump with a twisting output device to deliver rapid, precise fills even for viscous or chunky mixtures. Optional twisting (single and continuous) and lifting functions provide flexible process control. A plastic lid at the bottom enables observation of material accumulation and automatically tightens during filling, supporting consistent vacuum filling throughout operation. A spacious discharge port and integrated scraper simplify cleaning between runs, while the design accommodates diverse product types and production scales to enhance overall efficiency and reliability.
Easy Operation & User-friendly Design
When the sausage stuffer is in direct filling mode, it features a knee-touch switch that stops the filling with a simple knee touch, allowing easy stopping and inspection during the initial filling and convenient cleaning when your hands are full. The hopper is detachable for easy disassembly and inspection, requiring only a flange connection and can be disassembled without tools; simply remove the paddle rotor at the bottom of the hopper and the internal screws for thorough cleaning. The machine can be customized with a foot pedal, enabling the operator to stand on it and eliminating the need for a ladder to check the hopper. It also includes a sausage stuffer tube storage bracket with custom-sized orifice sizes to meet customer requirements. All of these features make the machine extremely easy to operate.
Automatic sausage clipping machines consolidate filling, sealing, threading, and cutting into a single, fully automated workflow, eliminating manual handling, boosting throughput, and delivering consistent quality—making them ideal for high-volume sausage production. The SDCM800 handles casings from 30 to 120 mm in diameter, with length determined by filling volume to ensure precise portioning and uniform product appearance. As the filling volume increases, the system adjusts to produce longer sausages while maintaining tight tolerances on clip tension and leak-proof seals. It’s equipped with a PLC/HMI-based control system for easy recipe management, including support for multiple product formats.
Adaptive Cutting for Multiformat Sausage
The cutting control on the sausage clipping machine is designed for maximum simplicity and flexible operation. It uses the automatical configure the cut mode, enabling single-piece operation, two- or three-piece or even more bundles, or continuous clipping with no pauses between cycles. The system then tailors the number of sausages per cycle based on the chosen format and real-time feedback from length sensors, ensuring precise portioning and uniform appearance even with minor variations in fill. Cutting cadence is synchronized with upstream stuffing and downstream packaging, and the blade speed, cut position, and clip tension are all tightly controlled to maintain clean, leak-proof cuts across modes. The solution supports recipe-based management for multiple formats, quick changeovers, and easy calibration, with jam detection, fault alarms, and automatic stop-and-retry to minimize downtime. A user-friendly HMI displays current format, target length, cycle count, and fault status, while built-in data logging aids traceability and quality control. Hygiene and maintenance are prioritized through accessible guards, and straightforward disassembly for cleaning and service, ensuring reliable performance in high-throughput environments.
Modular, Serviceable Design for Clipping
The sausage clipping machine is designed with practicality and serviceability in mind, featuring a thoughtful, modular architecture that simplifies maintenance and cleaning. The machine head can be easily disassembled for quick access to wear parts and adjustments, and it can be separated with common tools to speed inspections and replacements. Cleaning is further streamlined because the head can be detached using a standard wrench, enabling thorough washing with minimal downtime. The discharge device is also modular and straightforward to disassemble, facilitating thorough cleaning and faster turnaround for shipping. A simple nut-and-thread connection keeps reassembly quick and secure. Together, these design choices minimize maintenance time, boost hygiene, and support reliable, high-throughput operation.
Sausage Vacuum Filler & Clipping Machine
Sausage Filling Line Interconnection Control
The sausage vacuum filler and the sausage clipping machine are designed to operate in tandem through a data cable, enabling real-time communication and coordinated control along the production line. The PLC screen on the filling machine provides two operation modes: standalone control and multi-machine control. In standalone control, the filling unit automatically fills sausages to the preset targets, with adjustable parameters such as fill rate, portion size, and cycle timing. In multi-machine control, the sausage filling and sausage clipping units are linked to enable continuous production; when an order is received and the configured filling quantity is reached, the clipping machine automatically cuts the filled product to the programmed length, with safeguards to prevent overfill, jams, or misfeeds, and with clear status and fault indications on the PLC. The system supports manual overrides and parameter adjustments as needed, along with fault alarms and interlocks to ensure safe, reliable operation. Beyond the integrated line, the clipping station is designed for easy disassembly and service: the blades, drive components, and other critical parts can be removed, cleaned, and replaced without disturbing the filling unit, minimizing downtime.
Broad Applications of Sausage Filling System
This advanced sausage vacuum filler is powered by a robust servo motor and controlled via a user-friendly touch screen plus PLC, delivering precise, high-speed filling across a wide range of products. Our UAE customer is currently producing cheese sausages in plastic casings, and the system is tuned for cheese emulsions with smooth tube transfer, precise dosing, and clean end-separation to support efficient downstream packaging. The sausage vacuum filler can handle multiple materials and a variety of casing options, enabling filling across dairy, fish, fast foods, cooked meals, and pet foods with gentle transfer that preserves ingredient integrity and boosts throughput. It fills equal lengths and weights for natural and artificial casings and supports materials including collagen, composite film, and plastic, delivering uniform portions, consistent twisting times, and smooth feeding via a tubular tension device. A range of tying options enhances flexibility: a sausage clipping machine for plastic casings, an automatic twisting machine with infinitely adjustable knotting speeds for protein or cellulose, and an automatic casing knotting device for various casings.
Comprehensive Accessories and Secure Crating
Our sausage vacuum filler and sausage clipping machine are shipped with a comprehensive accessory kit to enhance performance and ease of use. The kit includes a data cable to connect the two units; a proximity switch; an internal rotor and paddle disassembly tool; spare paddles to prevent wear and misinstallation; hopper and rotor disassembly tools; and rubber rings plus disassembly tools for the clips. To protect equipment during transit, the machines are securely mounted inside export-grade wooden crates with vibration-damping wire feet to minimize movement and damage. We also provide ongoing support with 24/7 online assistance and detailed video demonstrations covering testing, maintenance, and repair, ensuring our UAE customers can begin using the equipment immediately upon receipt without production interruption.
OEM Logo and Voltage Customization
We offer OEM logo customization and voltage customization to align with brand guidelines and local electrical standards. OEM logo customization: OEM provides the original CAD file, and we can apply a black-and-white logo sized and positioned on designated panels, preserving legibility and contrast with a scalable vector version. Voltage customization: following the UAE example, the sausage filling machine can be configured for 380V 50Hz three-phase, while the sausage clipping machine run on 220V 50Hz single-phase; we maintain a global voltage catalog and can tailor voltages for target markets, including dual- or multi-voltage configurations with transformers or isolation devices as needed; provide electrical diagrams, wiring requirements, and panel labeling per local codes, with typical references (e.g., 380–415V 50/60Hz 3P main unit and 208–240V 50/60Hz 1P/3P for auxiliaries), and specify lead times and acceptance testing procedures to verify correct operation after customization.
304 SS Sanitary Vacuum Filler System
The sausage vacuum filler and sausage clipping machine feature a sandblasted, 304 stainless steel construction that meets stringent hygiene standards, with an aesthetically pleasing, rounded design for enhanced safety. The entire system is designed for easy sanitation and maintenance, with the sausage filling machine hopper, internal rotor blades, and the sausage clipping machine head all detachable for thorough cleaning. Both machines are directly rinseable with water and carry an IP65 waterproof rating, allowing reliable washing down in wet production environments without dismantling, while supporting quick changeovers and minimal downtime in high-volume operations.
The UAE deployment of the VF-3000 sausage vacuum filler and SDCM800 sausage clipping machine demonstrates how flexible recipe storage, seamless PLC integration, and hygienic design can dramatically raise throughput while preserving product quality and brand integrity across facilities. Achieved with precise sausage filling and clipping, consistent diameters, and minimal waste. Contact VERFOODSOLUTIONS today to request a quote or schedule a live demonstration and start upgrading your amazing sausage line.
