Delivery of Horizontal Portion Cutter Machine to Georgia Customer for Cheese Processing

The horizontal portion cutter machine is an essential tool in the manufacturing and processing industries, renowned for its precision and efficiency in cutting a wide range of materials. Designed to handle large or complex meat portions with ease, this machine offers superior accuracy and smooth operation, making it ideal for processing products such as bacon, steaks, spareribs, chops, pork belly, meatloaf, and T-bone steaks. It is also suitable for cutting dairy products like cheese, whether chilled, or deep-frozen at temperatures as low as -4°C. Its versatility and reliability have made it a vital component in modern meat and dairy processing facilities.

Recently, we successfully shipped a state-of-the-art cheese slicer to Georgia, where it is now employed to precisely cut cheese into uniform slices of 2.5mm and 3mm thicknesses at a temperature of -4°C. This advanced machine exemplifies the precision and adaptability required in modern dairy processing, ensuring consistent quality and efficiency even under low-temperature conditions. Let’s take a closer look at this innovative cheese slicer, exploring its design, features, and how it enhances the slicing process for dairy producers.

1. Multiple Models Available

Our horizontal portion cutter machines are offered in three sizes: 21-model, 25-model, and 36-model. This variety allows you to select the most suitable machine based on your production volume and the dimensions of your raw materials. For instance, our recent customer in Georgia chose the 21-model portion cutter, perfectly aligning with their specific processing requirements. Whether you need a compact solution or a high-capacity system, we have options to meet your needs.

2. Large Feed Bin

All models of our horizontal portion cutter machines are equipped with a large feed bin featuring a 640mm-long chute. This design, combined with an efficient and dynamic feeding system, significantly reduces refilling time, enhancing overall productivity. The feed bin dimensions vary across models: the 21-model has a bin measuring 620*210*180mm, the 25-model’s is 620*250*180mm, and the 36-model’s is 620*360*190mm. These spacious bins enable the machines to easily cut and portion a wide variety of ingredients, including ribs, pork neck, steaks, fish fillets, whole fish, beef, olives, roast beef, pork belly, smoked pork, cheese, and sausage. They are especially well-suited for processing large batches. For example, our Georgian customer selected the 21-model portion cutter to efficiently meet their specific production needs.

3. Adjustable Cutting Sizes

Our horizontal portion cutter machine boasts high-precision cutting and portioning capabilities, allowing you to customize slice thicknesses from 1 to 60 mm through an easy-to-use control panel. With a cutting speed ranging from 160 to 260 slices per minute, it ensures consistent, uniform portions with exceptional accuracy. For instance, our Georgian customers utilize the machine to slice cheese into precise thicknesses of 2.5 mm and 3 mm, demonstrating its versatility and precision in dairy processing.

4. Screw Structure

Our horizontal portion cutter machine features a specialized screw control mechanism, enabling it to slice meat into ultra-thin slices as thin as 1mm. This innovative screw design enhances slicing accuracy and stability, minimizing feed stalls and ensuring smooth operation. The step-by-step feeding process maximizes cutting precision, while the direct connection of the cutter to a gear-driven motor ensures efficient power utilization. This robust structure not only improves overall production efficiency but also maintains high-quality, consistent slices, making it ideal for demanding processing environments.

5. Reliable Safety Measures

Safety is a top priority in our horizontal portion cutter machines. They are equipped with three layers of protection to ensure safe operation: sensors on the discharge hopper cover, feed hopper cover, and cutting door detect any unauthorized access or accidental openings. An emergency stop button on the control panel provides an immediate halt to operation in case of emergencies. Additionally, safety sensors are installed on the blade cover, and the material outlet along with the meat scraps compartment automatically shut off when opened. These features make the machine safe for processing both large and small pieces, providing peace of mind for operators and maintaining high safety standards in your production environment.

6. Intelligent PLC Control Panel

Our horizontal portion cutter machine is equipped with a sophisticated control system combining a user-friendly control panel and an intelligent PLC screen. The control panel allows operators to easily manage basic functions such as starting, stopping, and reversing the machine. The advanced PLC screen enables precise configuration of various processing parameters, including cutting thickness, return distance, number of portions, conveyor delay, portioning intervals, and conveyor speed. To enhance safety, the control panel features an emergency stop button for immediate shutdown during emergencies. Additionally, the entire control system can be customized to your preferred language—such as English, Spanish, French, German, or others. For example, we recently customized an English control panel for our Georgian customer, ensuring ease of operation and seamless integration into their workflow.

7. Optional Protective Covers

To enhance safety and facilitate operation, our horizontal portion cutter machines offer optional removable covers, available in hollow stainless steel or transparent variants. The transparent cover allows for easy, visual monitoring of the meat during processing, making it ideal for quality control. The hollow stainless steel cover, on the other hand, combines durability with effective monitoring, providing added strength and longevity. Our Georgian customer chose the more durable 304 food-grade stainless steel cover, ensuring long-term performance and safety in their processing environment.

8. Meat Clamping Device

Our horizontal portion cutter machine features a robust meat clamping device that securely grips the meat, preventing slippage during cutting and ensuring consistently even slices. Additionally, a return stroke limiter is incorporated to allow flexible adjustment of the return stroke distance, optimizing cutting efficiency and saving valuable time. This combination of secure clamping and adjustable operation enhances overall cutting accuracy and productivity.

9. Germany BE Blades

Our horizontal portion cutter machine is equipped with both flat and serrated blades designed for cutting meat and bone-in products. Flat knives are designed for cutting boneless meats, while serrated knives are designed for cutting bone-in products.It utilizes imported German BE blades, which undergo a rigorous quenching and low-temperature tempering process to ensure exceptional hardness, toughness, and sharpness. The specially curved blades are engineered for precision, durability, and consistent performance, delivering smooth, burr-free cuts with excellent quality. The blades are easily removable and can be sharpened to maintain optimal sharpness and prevent dulling over time. The removable blade assembly allows for straightforward maintenance and ensures the best possible cutting results, enhancing both efficiency and product quality.

10. Removable Cutting Area Protective Cover

Our horizontal portion cutter machine is equipped with a removable protective cover over the cutting area. This cover effectively shields the region during operation, preventing meat particles and splatters from escaping and maintaining a clean working environment. After use, the cover can be easily removed, allowing for thorough and convenient cleaning to ensure hygiene and ease of maintenance.

11. Configurable Speed Conveyor Belt

Our horizontal portion cutter machine features a high-quality, PU food-grade conveyor belt with adjustable, programmable speed. Operators can easily set the conveyor speed via the control panel, enabling precise control over the portioning and transportation of food products. This flexibility ensures optimal handling tailored to your production requirements, enhancing efficiency and consistency.

12. Accessories

Our horizontal portion cutter machine includes a comprehensive set of accessories at no extra cost, such as two sensor switches, six control buttons, three timing belts, six strong magnets, and more. For added convenience and ongoing maintenance, you can also purchase additional blades and serrated cutters as spare parts. For example, our Georgian customer opted to purchase a complete blade set as spares to ensure continuous, efficient operation.

13. Made Entirely of 304 Food-Grade Stainless Steel

Our horizontal portion cutter machine is constructed entirely from 304 food-grade stainless steel, guaranteeing the highest standards of food safety. This durable material is easy to clean and maintain, ensuring hygiene and longevity in your processing environment.

14. CE Certification

Our horizontal portion cutter machines are CE certified, ensuring compliance with the essential EU health, safety, and environmental standards. This certification guarantees that our equipment meets rigorous quality and safety requirements for use within European markets.

15. Pre-shipment Testing and Cleaning

We conduct thorough testing of our horizontal portion cutter machines prior to shipment to ensure optimal performance. Only after confirming that the equipment functions flawlessly will it be shipped to our customers. For maintenance, our machines are designed for ease of cleaning: After daily use, wipe the control panel with a soft cloth, and rinse the rest of the machine with a water jet.. This streamlined process helps keep your equipment in top condition with minimal effort.

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In summary, our horizontal portion cutter machine is a highly efficient, safe, and customizable solution for meat processing operations. Featuring advanced safety measures, intelligent control systems, durable materials, and versatile options, it is designed to meet the diverse needs of your production line. If you are interested in learning more about this innovative equipment or would like to discuss customized solutions, please do not hesitate to contact us. We look forward to assisting you in enhancing your processing capabilities.