Automated Precision for Meat Processing:Gas hair burn machine and Brush Washing Machine Shipping to The United States.

In the competitive meat processing industry, efficient equipment is crucial. Our U.S. client specializes in processing animal by-products like lamb and pig trotters, heads, and legs. Traditional dehairing methods are inefficient, uneven, and labor-intensive, impacting product quality and profitability. To solve this, we customized a processing system featuring a 4.5-meter gas hair burn machine and a 1.5-meter brush washing machine, now successfully shipped to the US. This automated system replaces manual labor, reduces costs, and ensures consistent, thorough cleaning. It enhances production capacity, standardizes quality, and strengthens the client’s market competitiveness, received consistent praise from customers.

1.Customized

We provide customizable production line solutions tailored to your specific needs. Based on your workshop layout, capacity, and raw materials like pig trotters, hocks, or whole pigs, we can adjust gas hair burn machine length, conveyor configurations, and singeing parameters for seamless integration. Additionally, we offer customized brush washing machines that align with your singeing equipment to optimize upstream and downstream processes. Optional modules like intelligent control systems further enhance process standardization and operational efficiency, ensuring comprehensive resource utilization and streamlined production. We also provide complimentary customization across a broad spectrum of voltage levels, including 240V/380V/415V, ensuring optimal compatibility with local power systems.

2.Control Panel

The gas hair burn machine features a centralized control panel with one-button start/stop, offering an intuitive interface that allows even non-experts to operate it easily. Core parameters like conveyor speed, flame intensity, and spraying time can be preset and stored, enabling quick mode switching and reducing operational complexity and errors. The entire process—from feeding to discharging—runs continuously and automatically, requiring minimal supervision. Additionally, the gas hair burn machine includes safety self-checks and fault warnings, ensuring safe, reliable operation while boosting overall efficiency.

3.Versatile Applications

This gas hair burn machine is tailored for dehairing meat products like pig heads, trotters, sheep trotters, and chicken legs, delivering thorough and clean hair removal. This gas hair burn machine effectively eliminates residual hair and impurities, enhancing product appearance and hygiene. By replacing manual operations, it addresses issues of high labor, low efficiency, and inconsistent quality, enabling automated, standardized processing that boosts output and consistency. As a vital component in meat processing, it supports increased production capacity and quality assurance, making it an essential part of modern food manufacturing.

4.High Efficiency & Energy Saving

This gas hair burn machine features double-layer heat insulation and a high-temperature resistant stainless steel conveyor belt for continuous, efficient singeing. Its simple design and easy operation require minimal space and investment, delivering excellent depilation results with low power consumption of just 1.5-2.5KW. Capable of processing 50-100 pig heads per hour, it replaces manual singeing, reduces labor and costs, and ensures fast, clean results. Powered by liquefied gas with double-layer flame spraying, it offers easy, cost-effective operation and enhanced energy efficiency.

5.Conveyor Belt

This gas hair burn machine features a layer, heat-insulated stainless steel conveyor belt designed for continuous singeing. It offers excellent high-temperature and oxidation resistance, maintaining structural integrity under flames for long-term stable operation. The belt ensures uniform, continuous processing of pig trotters, significantly boosting efficiency and automation. Its stepless speed adjustment allows precise control of dwell time based on size and singeing needs, ensuring consistent results. The heat-insulating design protects drive components, enhancing reliability and durability. Combining efficiency, flexibility, and robustness, this conveyor is ideal for modern pig trotter pre-processing lines.

6.Brush Washing Machine

This brush washing machine features a specially designed protective cover that prevents water splashes and debris, enhancing safety during operation. The cover balances visibility and safety, ensuring easy and secure use without compromising cleaning efficiency. Equipped with high-strength, hard-bristled rollers, it effectively removes residual char, ash, and stubborn stains from various animal by-products like lamb legs, hooves, wool, cowhide, pig hooves, and pig heads. The wear-resistant, flexible bristles clean thoroughly without damaging surfaces, ensuring a clean appearance and consistent quality of the processed materials.

7.Process Line

After singeing, pig hooves often have a layer of charred skin, residue, and hardened hair roots. The brush washing machine uses a high-strength, rigid bristle brush made of nylon or hard plastic, which rotates or moves back and forth at high speed. This creates powerful scraping and friction, effectively removing stubborn charred layers. Its rigid bristles can penetrate crevices, wrinkles, and tiny gaps on pig trotters, ensuring thorough and uniform cleaning. This deep cleaning provides a clean raw material foundation for subsequent processing.

8.304 Stainless Steel Body

The brush washing machine and gas hair burn machine are constructed from food-grade 304 stainless steel, meeting strict safety and hygiene standards for food processing. It offers excellent corrosion, high-temperature, and oxidation resistance, ensuring durability, rust resistance, and a clean appearance over time. Its smooth, non-porous surface is easy to clean and disinfect, preventing microbial growth and cross-contamination. The stainless steel’s stability and fatigue resistance ensure reliable, long-term operation with minimal maintenance, combining hygiene, durability, and cost-effectiveness.

9.Optional Accessories

Our gas hair burn machine are widely appreciated in the market for their solid craftsmanship, durable core components, and stable performance. Their overall quality can withstand long-term, high-intensity production. However, since the burner nozzle is a critical wear part of the machine, it naturally experiences wear over time due to continuous high-temperature operation and frequent start-stop cycles. To prevent production disruptions caused by the failure of a single component, many customers choose to purchase an additional set of burner nozzles as spare parts when acquiring the machine. This allows for quick replacement during maintenance, ensuring the production line remains continuous and operates efficiently with minimal downtime.

10.After-sales Service

We offer comprehensive, long-term support for the brush washing machine and gas hair burn machine . Every unit is rigorously tested before delivery, with test videos and detailed photos provided for your verification. Our standard 12-month warranty covers major component issues due to workmanship or materials, and we provide professional technical support during this period to ensure stable operation. To meet your long-term needs, we maintain a sufficient inventory of key spare parts to support at least five years of normal use. Additionally, we provide complete operation and cleaning instruction videos and offer 24/7 lifetime online technical support to address any questions. This full support system—covering testing, warranty, spare parts, and lifetime service—demonstrates our confidence in product quality and reflects our commitment to customer satisfaction.

11.Ply-wooden Package

To ensure safe delivery and ease of use, we package the brush washing machine and gas hair burn machine  in sturdy plywood crates designed to provide optimal protection against impacts and bumps during transportation. The packaging balances robust protection with convenient assembly and disassembly.

Our 4.5-meter gas hair burn machine combined with a 1.5-meter brush washing machine is specifically designed to meet the needs of professional processors, including our U.S. customers. Whether you’re processing lamb legs, lamb trotters, pig trotters, pig heads, or other animal by-products, this system offers an efficient and comprehensive dehairing and cleaning solution. It helps improve product quality, boost capacity, and reduce operating costs.

If you’re interested in our brush washing machine and gas hair burn machine, or other meat processing equipment, or if you’d like to learn more about animal by-product processing solutions, please feel free to contact us. Our professional team is ready to provide detailed product consultations and customized solution designs to meet your specific requirements.