VERFOODSOLUTIONS Innovative Water Cooling Sausage Bowl Cutter – The Ultimate Solution for Bratwurst Production

We recently shipped an 80L frequency speed sausage bowl cutter to a customer in Saudi Arabia, who specializes in producing a unique and delicate sausage made with milk and eggs—known as Bratwurst. This specialty sausage involves finely grinding semi-fat mutton with carefully measured spices, then blending in whole eggs, milk, and lemon zest to create a creamy, aromatic filling.  This high-performance machine is designed for efficient, precise processing, featuring a sturdy 80L capacity and frequency speed working, a clear acrylic glass cover for real-time monitoring, and a thermometer for accurate temperature control. With a powerful motor, it enables fast chopping and filling, ensuring the production of high-quality sausages while maintaining the authentic taste and aroma of traditional recipes.

The key advantage of this sausage bowl cutter is its ability to reach speeds up to 4600 rpm per minute, enabling fast chopping and filling while maintaining the optimal freshness of the milk and eggs added to the mixture.  This built-in water tank provides continuous cooling to the blade axis during operation, especially at high speeds.  The rapid blade rotation generates heat, which can compromise product quality, but the custom water cooling system effectively manages this, ensuring the raw materials stay at ideal temperatures. This allows the customer to produce high-quality, fresh sausages with extended shelf life—fully cooked in just 20 minutes at 80°C—while maintaining the authentic taste and aroma of the traditional recipe. Let’s explore how this specialized chopper helps our customer deliver superior sausage products with maximum freshness and efficiency.

Intuitive Control Panel

The sausage bowl cutter is equipped with a user-friendly control panel designed for intuitive operation. The panel features two clearly organized rows: the top row displays the blade speed as it increases, allowing precise control during the chopping process, while the bottom row shows the decreasing speed, giving operators full command over the machine’s performance. The controls panel enable easy adjustment of the maximum speed up to 4,600 rpm per minute and the minimum down to 300 rpm, providing exceptional flexibility for various processing requirements. On the far left of the panel are the power button and emergency stop button, both prominently positioned for quick access; pressing the emergency stop instantly halts all operation, ensuring maximum safety. In addition to these features, the machine offers effortless variable speed control through a simple button, allowing operators to quickly and easily adjust blade speed to suit different sausage types. This versatility not only supports the production of sausages with eggs and milk but also accommodates other recipes, ensuring consistent, high-quality results and a reliable foundation for efficient manufacturing.

Integrated SS and Plexiglass Cover

This sausage bowl cutter is equipped with a fully stainless steel cover designed to safeguard the operator’s hands from the high-speed rotating blades during operation, significantly reducing the risk of injury. The curved stainless steel cover is easy to open and clean, allowing for efficient removal of residual materials and maintenance. Additionally, a custom plexiglass cover is available as an option. This transparent cover not only prevents material splatter during high-speed operation, keeping the workspace clean and tidy, but also allows the operator to visually monitor the chopping process in real-time. The plexiglass cover features a small inlet for conveniently adding spices or seasonings during processing without the need to fully open the lid. It is securely attached to the stainless steel cover with quick-release 304 screws, making it easy to remove when necessary. To protect the plexiglass during shipping, it is removed prior to delivery. For enhanced safety, the machine includes a sensing probe that automatically stops the blade shaft from rotating when the lid is gently opened, ensuring maximum protection for the operator at all times.

Pot Temperature Display

The 80-liter sausage bowl cutter customized for our Saudi Arabian customer features an advanced pot temperature display. A dedicated internal temperature probe accurately measures the material’s temperature during mixing, allowing real-time monitoring of ingredients like eggs and milk. Mounted above the pot, the temperature gauge enables operators to easily observe temperature fluctuations without opening the lid, ensuring continuous and consistent production. This precise temperature control helps maintain ingredient freshness and quality, while preventing temperature extremes that could compromise the product. Additionally, the cutter is equipped with a blade water cooling system, which further regulates internal temperature, supporting high-standard production processes and safeguarding product integrity.

Replaceable Cutting Blades

The 80L sausage bowl cutter is equipped with a set of six high-quality stainless steel blades, engineered for stable and precise cutting performance. These sharp, strategically positioned blades are designed to efficiently emulsify and finely chop ingredients, ensuring even force distribution and optimal texture—ideal for applications like sausage stuffing. Made from durable 9Cr15 stainless steel, the blades offer excellent wear and corrosion resistance, maintaining consistent performance during high-intensity chopping and blending. Their ergonomic design, combined with IP65 waterproofing, ensures safe operation and easy cleaning. Additionally, all blades are removable, allowing for individual replacement of worn or damaged blades without needing to replace the entire set—reducing costs and simplifying maintenance. This reliable blade system guarantees consistent, high-quality results for your production needs.

Blade Shaft with Cooling Function

Our sausage bowl cutter features an advanced blade speed meter that displays real-time rotational speed, with the needle moving synchronously as speed increases or decreases. This machine can reach a maximum speed of 4,600 rpm, which is much higher than typical models that usually run between 3,000 and 3,600 rpm. For a customer in Saudi Arabia making sausages with milk and egg whites, keeping the right temperature during mincing is very important, as a drop in temperature can affect the grinding process and damage the product. To help with this, the cutter has a flexible speed range from 300 to 4,600 rpm, so the operator can adjust it to keep ingredients fresh and prevent spoilage. To manage the rapid heat generated at high speeds, a built-in water-cooling system has been integrated, ensuring rapid cooling during chopping to preserve ingredient quality. The cooling water tank is integrated into the machine’s design, creating a sleek and visually appealing appearance. Inside the tank, there is a water-level observation port that allows operators to easily monitor the water level at a glance. A red line is marked in the center of this port, serving as an indicator for when the water needs refilling; when the water level approaches the red line, it signals that additional water should be added. Opposite the observation port, there is a manually adjustable circular paddle that provides easy access to the water level checking.

Dependable Discharging System

A key feature of our high-quality sausage bowl cutter is its efficient automatic discharge system. Equipped with a powerful discharge motor, it ensures fast and stable removal of chopped ingredients, eliminating the need for manual handling and saving valuable time and effort. The discharge mechanism uses an automatic lift design paired with a sturdy nylon discharger, which guarantees smooth, clean, and hygienic discharge every time. Made from food-grade materials, the nylon discharge tray is easy to clean and meets strict food safety standards, ensuring safety and hygiene throughout the process. The discharge plate is securely connected to the chopping bowl, preventing residual product buildup, minimizing waste, and maximizing yield. This innovative discharge system, combined with a reliable motor and durable, food-safe materials, delivers an efficient, clean, and hygienic chopping experience—making it an ideal choice for commercial kitchens seeking to boost productivity.

Comprehensive Accessories

Our 80L sausage bowl cutter is equipped with a complete set of high-quality accessories designed to enhance its functionality, safety, and ease of operation. Included with the machine are essential components such as a push button switch, emergency stop button, proximity switch set, contactor, and a blade removal tool set—ensuring safe and straightforward maintenance. Additionally, the customer purchased two pot seals, four durable motor drive belts, and two pot body seals. The primary function of the sealing strip is to provide stability during the chopping process by securely sealing the pot, thereby preventing excessive shaking or movement of the machine. This stability is essential for achieving uniform chopping results and ensuring smooth operation. In addition to this main role, the sealing strip offers two important auxiliary functions: first, it helps maintain the freshness of the ingredients by creating an airtight environment that minimizes exposure to external contaminants and temperature fluctuations; second, it maximizes the sealing during the chopping process itself. Additionallu, to ensure long-lasting performance, the thickened motor drive belts are designed to withstand wear and tear, offering a guaranteed lifespan of at least two years under normal use. For continued precision and efficiency, the customer also acquired a set of six spare blades made from high-grade 9Cr15 stainless steel, known for its excellent wear resistance. This allows for easy replacement of individual blades when needed, without the necessity of replacing the entire set, ensuring consistent cutting performance and reducing maintenance costs over time.

Meets Health and Safety Standards

Our sausage bowl cutter features a durable, one-piece curved pot with a non-stick interior that ensures smooth ingredient flow and efficient mixing. The pot is securely mounted on a sturdy 304 stainless steel table, which enhances safety and ease of use. Fully constructed from high-quality 304 stainless steel, the machine complies with strict food safety standards and provides a hygienic, safe operation. Its curved body design and smooth, non-porous surface minimize bacterial growth and residue buildup, making cleaning simple. All critical components—including the chopping bowl, stainless steel housing, support platform (including the central shaft of the blade holder), and screws—are made of durable 304 stainless steel, offering excellent corrosion resistance and long-lasting durability. The discharge port is crafted from food-grade nylon to ensure safe contact with food products. A silicone seal tightly seals the chopping bowl, preventing leaks and maintaining a clean workspace. With an IP45 waterproof rating, the machine can be thoroughly cleaned, ensuring efficient chopping while providing a safe, hygienic, and convenient operating environment. This thoughtful design not only enhances equipment safety but also offers reliable support for meat processing operations.

Our 80L sausage bowl cutter is a versatile and highly efficient machine designed to meet the rigorous demands of professional meat processing. Equipped with a frequency speed adjustment and water-cooled system, it offers a wide speed range of 300 to 4600 rpm, allowing precise control over chopping and blending processes while effectively managing heat to preserve ingredient freshness. The machine features an easy-to-use control panel with an intuitive layout, an acrylic glass cover for real-time process monitoring, and a digital temperature gauge to ensure optimal temperature control during operation. Its durable construction from high-quality 304 stainless steel, combined with a hygienic design and reliable automatic discharge system, guarantees safety, cleanliness, and high productivity. Whether you’re crafting delicate recipes like Bratwurst with milk and eggs or tackling a wide variety of sausage processing needs, this machine delivers consistently excellent results every time. Interested in elevating your sausage processing? Contact us today to learn more and discover how our solutions can work for you!