Recently, a Mexican customer approached us with a pressing need: a high-capacity production line capable of producing 1,000 perfectly cooked tortillas per hour, covering both forming and baking. We recommended our advanced tortilla machine paired with a state-of-the-art electric tortilla tunnel oven, which seamlessly met their specifications. They now efficiently produce 15cm diameter round tortillas, rapidly transforming raw dough into fully cooked, delicious creations. The combination of the tortilla machine and tunnel oven is truly a culinary revolution—streamlining traditional methods and elevating quality. It simplifies the process, delivering tortillas with a crispier texture, enhanced flavor, and consistent quality batch after batch. The machine’s precision and the oven’s reliable insulation ensure uniform cooking and maximum efficiency. This innovative setup not only saves time but also elevates the dining experience, making authentic Mexican cuisine more accessible.
Join us as we explore the myriad advantages of tortilla machines and tunnel ovens. Discover how these advanced tools are shaping the future of Mexican culinary traditions and inspiring new culinary possibilities worldwide. Embrace the revolution—where tradition meets innovation!
1. Optional Tortilla Yield
This Mexican customer required a production capacity of 1,000 tortillas per hour, so they selected our smallest tortilla machine model. However, different customers often have different output requirements based on their specific production needs and order sizes. Some may require smaller batches and therefore lower outputs, while others may need to process larger orders and therefore require higher outputs. Therefore, we offer machines with a variety of outputs to meet the needs of various customers, ensuring that each customer’s production capacity requirements are met. Details are as follows:
2. Shape and Size Can be Customized
Our tortilla machine can make different products by replacing the mold. The product diameter, shape, and machine voltage can all be customized, and the thickness of the tortilla can be adjusted. By replacing the mold, tortillas of different sizes and shapes can be made, such as triangles, squares, rectangles, circles, hearts, five-pointed stars, hexagons, octagons, parallelograms, small squares, large squares, long strips, rhombuses, ovals, trapezoids, diamonds and other different shapes. The size range can be customized within 5-32 cm, and the thickness adjustment range is 1.5-5 mm.
3. Low Noise
Our tortilla machines are designed to enhance user experience, with low noise levels, ensuring a quiet and comfortable working environment. Our machines are designed to last, providing a durable and long-lasting experience you can rely on. The machines’ high efficiency allows you to maximize productivity while maintaining consistent quality. Their compact design not only saves space but also provides a solid foundation for seamless operation. Easy maintenance and simple operation make this machine a convenient and practical choice for your food production needs. Experience the benefits of a low-noise, high-performance tortilla machine for uniform dough size, flexible operation, and peace of mind.
4. Adjustable Speed Function
Our tortilla machines offer a convenient adjustable speed feature, allowing you to customize production speeds with the push of a button. This user-friendly feature allows you to easily operate the machine at a glance and flexibly adjust the speed to meet your specific production needs. Whether you need to speed up production for increased output or slow down for greater precision and control, our machines put control in your hands with intuitive speed adjustment. Experience the ease and efficiency of operating our tortilla machines, allowing you to easily control production speeds, optimize your workflow, and achieve ideal results.
5. 304 Stainless Steel Body and Gears
Our tortilla machines feature 304 stainless steel gears, ensuring durability, strength, and longevity. Made from high-quality steel, these gears offer exceptional toughness and wear resistance, making them ideal for continuous, high-load use in food production environments. The use of 304 stainless steel ensures a longer machine lifespan, providing reliability and stability for your tortilla-making operation. Experience the rugged durability of our stainless steel gears, which contribute to the overall performance and efficiency of your tortilla machine, delivering consistent results and reliable operation every time.
Ⅱ. Tunnel Oven
1. High Tortilla Production
Our Mexican customer needs a production capacity of 1,000 tortillas per hour, and our tunnel oven machine can easily handle this. Efficient baking saves time in the kitchen, helping you enjoy fresh, warm tortillas faster. Designed for high performance, it ensures you meet your demand while saving energy and effort.
2.Stable Heat Preservation Function
This Mexican customer required perfectly cooked tortillas, demanding top-quality insulation from the tunnel oven. Poor insulation could cause tortillas to emerge halfway cooked, compromising quality. To meet this challenge, we designed a 3-meter-long tunnel oven, providing exceptional thermal insulation. This length ensures even cooking and prevents heat loss, so tortillas are fully cooked from start to finish. No need for secondary processing, saving time and effort. The sturdy construction and high-grade insulation materials guarantee consistent results, boosting your kitchen’s efficiency. With our custom-designed oven, you can produce delicious, fully cooked tortillas every time, satisfying your customers and elevating your business. If your venue is small, we can also customize a three-layer tunnel oven for you to meet your space needs.
3.Customizable Tortilla Machine Bracket
Since this Mexican customer needed to fully automate the entire tortilla production process, but the tortilla machine was relatively small and there was a height difference between it and the feed port of the tunnel oven, so it could not reach the height of the feed port of the tunnel oven. Therefore, our engineers customized a bracket for him to place the tortilla machine. The bracket is approximately 55cm long, 50cm wide, and about 80cm high, which can just hold the tortilla machine. You don’t need to find additional items to lift the tortilla machine yourself, realizing a seamless connection between the tortilla machine and the tunnel oven. The entire tortilla production process can be completed without manual operation, which provides great convenience for our customers, realizes the automation of the entire process, and improves kitchen efficiency.
4.User-friendly CNC Panel
Our tunnel oven features a user-friendly CNC control panel with clear markings. It has two temperature control screens for precise adjustments and a white screen for the mesh conveyor speed. Operators can easily adjust settings with on-screen buttons, saving time. For safety, a red emergency stop button is included. The design simplifies operation and ensures quick, safe adjustments during use.
5.Heating Method Optional
This customer operates the tunnel oven machine indoors and chose electric heating for convenience and clean operation. For outdoor use or areas where electricity isn’t readily available, gas heating is a practical alternative. Both options ensure efficient, reliable heating suited to your workspace, providing flexibility to meet your specific needs.
6.Stainless Steel Body and Conveyor Belt
The entire tunnel oven, including the conveyor belt that contacts the tortillas, is crafted from high-quality food-grade 304 stainless steel. With a non-stick surface treatment, it’s easy to clean and maintain, ensuring hygiene and safety. Durable and eco-friendly, it promotes healthy food preparation and long-lasting performance.
Ⅲ. Customizable Voltage
Both our tortilla machine and tunnel ovens offer customizable voltage options to meet the specific voltage standards in your region. We offer free customization services for various voltage levels, ensuring the machine complies with your local electrical codes and seamlessly integrates into your production line. By offering this flexibility, we aim to meet the diverse needs of our customers and ensure the efficient and safe operation of our slicers in any environment. For our tortilla slicers, our Mexican customers use single-phase 127V, 60Hz power, while for our tunnel ovens, we use three-phase 220V, 60Hz power. If you have specific voltage and plug requirements, please let us know and we will customize your machine to these specifications.
Ⅳ. Packaging and Pre-shipment Testing
Before every shipment, we conduct comprehensive machine testing to ensure that the performance and functionality of our tortilla machines and tunnel ovens exceed your expectations. Our delivery testing is designed to thoroughly assess whether the machine meets all your requirements and specifications. This meticulous testing process ensures that you receive a high-quality product that will function seamlessly in your kitchen or production facility. We are committed to quality assurance and customer satisfaction, and you can count on the reliability and efficiency of our tortilla machines and tunnel ovens. Buy with confidence and experience the superior performance of our rigorously tested machines to enhance your food production processes. Furthermore, all machines are packaged in wooden crates to prevent damage during transportation.
Our advanced tortilla machines and tunnel ovens offer high-capacity, efficient, and customizable solutions for modern food production. Designed for durability, ease of use, and consistent quality, they streamline traditional methods and enhance kitchen efficiency. With features like adjustable settings, excellent insulation, and seamless automation, these systems meet diverse operational needs. Rigorous pre-shipment testing and secure packaging ensure reliable delivery. Embracing innovation while respecting tradition, our equipment helps elevate Mexican cuisine worldwide, making authentic, high-quality tortillas more accessible and efficient for every production environment. If you want to know more, please feel free to contact us!
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