Recently, we proudly shipped two sets of our 200mm mini battering machines to our valued customers in Canada. These compact yet powerful machines are making waves in the food processing industry, particularly in coating fish fillets with precision and efficiency. Our customers also purchased a 200mm breading machine to complement the battering process, showcasing how these versatile tools can enhance production workflows. In this blog, we’ll take a closer look at our mini battering machine—its features, benefits, and how it’s revolutionizing food coating applications across the globe.
The mini battering machine is highly versatile and can be used for applying thin slurry coatings and handling delicate food products. Its design facilitates uniform coating and sizing, ensuring consistent quality across batches. This makes it an ideal solution for food processing operations that require precision and efficiency, such as coating fish fillets or other thin, fragile items.
1-Multiple Mesh Belt Widths
Our mini battering machine offers a range of mesh belt width options, including 200mm, 300mm, 400mm, 600mm, and 1000mm models. This variety allows our customers to select the perfect size to meet their specific production requirements and seamlessly integrate with existing production lines. For our Canadian customer, a 200mm mesh belt model was chosen to optimize their space and workflow, demonstrating the machine’s flexibility and adaptability across different scales of operation.
2- Battering System
The battering system of our mini battering machine features adjustable four-corner height settings, allowing users to customize the battering process for optimal results. This flexibility ensures that the batter is evenly spread and sprinkled across products, resulting in a uniform coating every time. Such precise control is essential for achieving consistent quality, especially when processing delicate or irregularly shaped items.
3-Filtration System
The mini battering machine is equipped with an advanced filtration system featuring a side-mounted filter tank. This tank contains a built-in filter screen that effectively removes residues generated during the battering process. By preventing these residues from circulating within the batter, the filtration system ensures the batter remains clean and can be reused multiple times, significantly reducing material costs. Additionally, the filter screen is designed with a convenient handle, making it easy to lift and remove accumulated residues for maintenance, ensuring smooth and efficient operation.
4-Circulation System
The mini battering machine features an efficient circulation system that allows for the recycling of battering material. By incorporating an opening at the bottom of the slurry pool and connecting it to a slurry pump via a pipe, the battering can be continuously recirculated. This setup not only minimizes wastage but also maximizes the utilization of battering, leading to cost savings and more sustainable operation. Such an innovative system ensures that valuable materials are reused effectively, enhancing overall efficiency.
5- Blowing System
The mini battering machine is equipped with an adjustable blowing system designed to optimize coating quality. As the battered product passes through the blowing port, gentle airflow carefully removes excess battering from both the top and bottom, resulting in a uniform and lightweight coating. The height of the wind knife can be easily adjusted to suit different product sizes and coating requirements. This flexibility ensures that excess battering is effectively removed without causing surface disturbance or battering splatter, meeting the precise needs of various food products and processing standards.
6-Customizable English Control Panel
The mini battering machine offers the option of a customizable English control panel, designed for ease of use and intuitive operation. The control panel allows users to adjust the conveyor belt speed seamlessly, with clearly labeled buttons ensuring that all functions are straightforward and easy to understand. Even users with no prior experience operating such equipment can quickly learn to operate the machine efficiently, making it a user-friendly solution suitable for both experienced operators and newcomers alike.
7-Customizable Belt Wire
The mini battering machine features a SUS304 food-grade conveyor belt that is wear-resistant, durable, and resistant to deformation, ensuring smooth and consistent transport of products throughout the battering process. To accommodate various product sizes and types, the wire diameter and pitch of the conveyor belt can be customized. Our standard wire diameter is 8mm, but for specialized applications—such as with our Canadian customers—the wire diameter can be minimized to 2mm with a mesh spacing of 10mm. This customization allows for optimal battering and coating uniformity tailored to specific product requirements.
8-Emergency Stop Button
The mini battering machine is equipped with an emergency stop button located at the rear to prioritize operator safety. This easily accessible button allows for immediate shutdown of the machine in case of emergencies, ensuring quick response times. To prevent accidental activation during normal operation, the emergency stop is enclosed within a protective frame, allowing safe and reliable use without interference. This safety feature provides peace of mind and helps maintain a secure working environment.
9-Height-adjustable Universal Wheels
The mini battering machine is fitted with universal wheels featuring freely adjustable height, providing enhanced mobility and flexibility. These wheels allow the operator to easily move the machine, change its position, and adjust its height to seamlessly align with various production lines or process requirements. This adaptability makes the machine highly convenient for different operational setups and workspace configurations.
10-SUS304 Food Grade Stainless Steel
The mini battering machine is constructed from SUS304 food-grade stainless steel, ensuring high standards of food safety and hygiene. This material is easy to clean and maintain, making it ideal for food processing environments that require strict sanitation and durability.
11-Customizable Voltage
The mini battering machine offers customizable voltage options to suit various electrical standards and requirements. Available voltages include 220V, 240V, 380V, 415V, 440V, 480V, and more. For our Canadian customers, a three-phase 240V 60Hz version was customized to meet local electrical specifications, ensuring seamless integration and operation.
12-Match different production lines
The mini battering machine is versatile and can be integrated into various snack food production lines to meet different processing needs. Depending on the product requirements, it can be combined with other equipment to form different production flow patterns, such as:
– Battering → Breading → Frying
– Battering → Flouring → Battering → Beading
– Battering → Flouring → Battering → Beading → Frying
This flexibility allows manufacturers to customize their production line for optimal efficiency and product quality.
13-Test Before Delivery
Before delivery, the mini battering machine undergoes thorough testing, during which it is operated with water to ensure proper functionality. We conduct comprehensive performance checks to confirm that the machine runs smoothly and reliably. Only after passing these tests will the equipment be shipped to customers, guaranteeing high quality and operational stability upon arrival.
14-The Machine Cleaning
Cleaning the mini battering machine is simple and straightforward. After use, turn off the machine and release any remaining batter inside. Next, rinse the transmission belt and other accessible parts thoroughly. Once cleaned, restart the machine in run mode, allowing the battering component to flush out any residual battering inside as it operates. This easy cleaning process helps maintain hygiene and ensures the machine remains in optimal condition for continuous use.
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In summary, the mini battering machine is a versatile, efficient, and food-safe solution designed to meet various processing needs in snack food production. From its customizable features and adjustable systems to its durable construction and safety measures, it offers a comprehensive package for small to medium-sized food manufacturers. If you’re interested in learning more about this innovative equipment or wish to discuss how it can enhance your production line, please feel free to contact us. We look forward to helping you achieve your processing goals!
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