VERFOODSOLUTIONS vacuum meat mixing machine is a revolutionary equipment designed to enhance the quality and consistency of meat and food stuffing. By operating under a vacuum negative pressure, this machine ensures that the stuffing is fully expanded without bubbles, resulting in a product that boasts excellent elasticity and a vibrant, appealing color. The unique dual-axis reversible stirring mechanism significantly boosts mixing speed and effectiveness, while the adjustable vacuum level allows for optimal expansion, radial rolling, and axial reflux of raw materials. This process not only promotes uniform mixing but also effectively removes excess air and bacteria, helping to preserve the meat’s freshness and prolong shelf life.
The vacuum meat mixing machine employs a double-screw stirrer to finely refine meat fibers and release animal proteins, ensuring an even, fluffy texture. It excels at thoroughly absorbing seasoning juices, keeping the stuffing loose, tender, and bursting with flavor. Whether used in hotels, restaurants, canteens, or noodle factories producing dumplings and wontons, this equipment offers low noise operation, high efficiency, and a compact design. Let us delve into this blog how this vacuum meat mixing machine can help you achieve perfect meat texture and elevate your meat production process with advanced vacuum meat mixing machine solutions.
Flexible Meat Mixing Capacity
VERFOODSOLUTIONS vacuum meat mixing machine offers highly flexible and customizable mixing solutions suitable for a wide range of meat processing operations. With adjustable capacities ranging from 200 liters to 1200 liters, it can be tailored to meet both small-scale artisanal needs and large-scale industrial production. This versatility allows manufacturers to select the appropriate size based on their specific material requirements, batch sizes, and overall production volume. The machine is widely used in various food processing environments, including meat processing plants, sausage manufacturing facilities, deli and deli meat production lines, frozen food companies, and large butcher shops. It is ideal for uniformly mixing ingredients for products such as sausages, pâtés, meatloafs, and other processed meats. By seamlessly integrating into different stages of the production process, the vacuum meat mixing machine enhances productivity, ensures consistent product quality, and supports efficient, high-volume manufacturing.
Broad Range of Applications
The vacuum meat mixing machine is an essential tool in various food processing applications, renowned for its ability to evenly mix materials without bubbles, resulting in products with excellent elasticity and a bright appearance. Ideal for quick-frozen dumplings, buns, and a wide array of sausage products—including air-dried, granular, and mud-like varieties—it ensures thorough blending of meats, starches, spices, and additives according to specific recipes. Its high-quality, fully automatic design allows it to mix raw ingredients to produce soft, tender, and fluffy fillings with enhanced viscosity and elasticity, while also tenderizing the mixture. Made with food-grade stainless steel, the machine adapts well to granular, powdery, paste-like, and slurry materials, making it suitable for small to large food factories, meat processing plants, and sausage production facilities. It excels at creating consistent, high-quality products such as bratwurst, chorizo, and kielbasa, ensuring every batch achieves the desired taste and texture.
Flexible PLC Automation Control
The PLC control system for the vacuum meat mixing machine offers exceptional flexibility and convenience for various mixing needs. Larger models, such as 500L and above, come with standard PLC control, ensuring reliable and precise operation. Smaller models like 200L and 300L stuffing mixers can also be customized with PLC control options, allowing users to benefit from automated processes. The system features an intuitive human-machine interface, enabling users to easily set parameters, control mixing times, and automate discharge with pneumatic door opening. Whether using traditional electrical control or advanced touch screen systems, the PLC control enhances efficiency by allowing customization of mixing programs, intermittent cycles, and total operation time, making it suitable for a wide range of applications.
Efficient Double Auger Mixing
The double auger system for this vacuum meat mixing machine features a rotating shaft fixed with paddle-shaped blades set at approximately 45 degrees to the axis, which move the filling back and forth within the hopper. The blades at both ends are positioned at right angles to the sides of the meat tank, scooping up material pushed to the edges and sending it toward the center for thorough mixing. It adopts a parallel double-axis spiral structure, equipped with inclined plate paddles that propel the material in a circular motion, ensuring even and consistent blending. The double-axis spiral tooth arrangement allows for larger single loads and more uniform mixing, while the spiral propulsion rings facilitate circular movement of materials within the hopper, effectively eliminating dead angles. Constructed from high-quality stainless steel, the machine is ideal for large and medium-sized meat processing companies seeking efficient, hygienic, and high-capacity mixing solutions that produce fluffy, tender, and well-blended meat fillings.
Adaptable Discharging Modes
This vacuum meat mixing machine features versatile forward, reverse, and tilted discharging functions, greatly improving mixing efficiency and process flexibility. The ability to switch between forward and reverse stirring directions allows for precise control over mixing speed and effect, while the adjustable vacuum level ensures thorough blending of raw materials to meet specific product requirements. The machine features two discharge ports: in the non-vacuum state, the control lever allows manual opening of the discharge port, and the dual-port design accelerates the filling and discharge process. Equipped with a fan-shaped stirrer, it effectively tenderizes and enhances the elasticity of the stuffing, boosting overall work efficiency. The tilted discharging mechanism, combined with a parallel double-axis structure and inclined plate blades, guarantees reliable and complete material discharge, suitable for various processing needs. It also offers dual-speed, dual-power operation modes for tailored mixing based on material viscosity and process demands.
Vacuum Meat Preservation System
The vacuum meat mixing machine advanced vacuum system is equipped with a reliable pressure control and real-time monitoring via the vacuum pressure gauge, allows for precise regulation of vacuum levels, maintaining consistent pressure to keep the meat fresh and inhibit spoilage. Additionally, the system’s automatic stop feature activates once the desired vacuum level is reached, and manual controls, including a handle valve and adjustable mixing times, provide flexible operation. The dual-axis rotation and adjustable speed control facilitate thorough mixing, while the ability to operate in both forward and reverse modes allows for tailored processing. The vacuum meat preservation system for the vacuum meat mixing machine features a precisely controllable vacuum pump and multi-layer sealing structures that ensure excellent vacuum effect and prevent leakage, spillage, and oil infiltration. The vacuum degree, adjustable within 0-0.08 Mpa, maintains optimal conditions for thorough mixing, protein extraction, and preservation, while silicone seals on the upper cover and discharge door extend equipment lifespan. The double-axis multi-blade stirring shaft ensures even, bubble-free, and elastic meat with bright color, maximizing freshness and shelf life by extracting bubbles and sterilizing bacteria anaerobically. An integrated material separator prevents material entry into the pump, enhancing safety and reliability. Overall, this system guarantees consistent vacuum conditions, efficient mixing, and durable, hygienic operation to preserve meat quality effectively.
Labor-Saving Efficient Operation
This vacuum meat mixing machine is designed to greatly reduce labor requirements and enhance efficiency through multiple automated features. It includes pneumatic controls that enable effortless opening and closing of the box cover, discharge door, and material box with the push of a button, while the automatic lid opening feature allows the vacuum lid to open automatically during filling for easy feeding. The folding pedal can be quickly folded and opened at any time, providing convenient access. An automatic discharging device with cylinder-driven mechanisms streamlines unloading processes, and the digital display time relay ensures precise, automated control of various operations, minimizing supervision. The two-axis reversible mixing system with four stirring modes guarantees thorough and uniform mixing with minimal manual intervention. Made from durable SUS304 stainless steel, the machine is easy to maintain and hygienic. All actions are pneumatically controlled and operated simply with rotating buttons, making the entire process faster, safer, and significantly reducing manpower needs while boosting productivity.
Bin Lifter Integration
The vacuum meat mixing machine can be paired with a bin lifter for models starting from 300L with a height of 1,300mm. To further minimize manual labor, an automatic loading and lifting system is recommended. The bin lifter facilitates easy transfer of materials using standard carts, enhancing labor efficiency and boosting production. The elevator can be customized with wheels for mobility or fixed to the ground based on customer needs; however, for large vacuum stuffing mixers, a fixed elevator is generally preferred to ensure greater stability, reliability, and operator safety during the production process.
Enduring Strength and Quality
This high-quality vacuum meat mixing machine features a durable stainless steel construction, including a mixing barrel with end plates of 12-18mm thickness and belly plates of 4-10mm, ensuring longevity and hygiene. It comprises a mixing cover, a powerful mixing head equipped with two sets of low-speed paddles, two high-speed dispersers, and a wall-scraping paddle, all driven by a pinwheel cycloidal reducer and chain drive for smooth, quiet operation. The machine’s base frame is made from 5mm thick 304 stainless steel square tubes, with the main body constructed from 25mm thick 304 steel plates. All components, including the mixing box and shell, are stainless steel, and it features a water spray pump for easy cleaning. Electrical components are imported from Germany and France, including a touch screen that supports multiple program storage, high-quality bearings, and sealing parts. The vacuum pump is known for high quality and long-term durability. The solenoid valves used are of high product quality, ensuring long service life. The drive system includes an easy-to-use converter, offering excellent stability and remarkable energy-saving effects. The vacuum sealing devices utilize hygienic seals, and the upper cover and discharge door seals are made of high-grade silicone strips for easy operation and durability. The CNC-machined mixing shaft ensures high concentricity, stable operation, and an extended service life. Accessories such as button switches and sealing strips are included, sufficient for five years of use. Before shipping, we provide operational videos and detailed images of the machine, and the equipment will only be dispatched after confirming proper operation.
Easy Clean, Hygienic Design
The vacuum meat mixing machine is designed with ease of cleaning as a key feature, made entirely from food-grade stainless steel to ensure hygiene and durability, meet with international HACCP standard. All parts that come into contact with meat, as well as the outer casing, are constructed from thickened SUS304 stainless steel, which is resistant to water spray and easy to wipe down, making maintenance straightforward and efficient. The mixer’s structure is thoughtfully designed with smooth, rounded corners and surfaces, eliminating hard-to-clean crevices and corners where residue could accumulate. The double-action stirring arm, equipped with paddles, gently lifts and mixes ingredients while being easy to disassemble for thorough cleaning and sanitation, reducing bacterial buildup. Additionally, the mixing chamber and exterior are resistant to water spray, further facilitating cleaning processes, and the machine includes a water spray pump that allows for hygienic rinsing without disassembly. Its ergonomic arc design ensures that no meat residue is left behind, and the overall smooth lines of the machine prevent accumulation of debris, making both routine cleaning and deep sanitation quick, safe, and efficient.
VERFOODSOLUTIONS vacuum meat mixing machine,a versatile, stainless steel mixer with 200–1200L capacity, PLC automation, double auger mixing, multiple discharging modes, vacuum preservation, pneumatic controls, and easy maintenance, is ideal for various meat processing needs. Transform your meat processing with our advanced vacuum meat mixing machine, designed to deliver consistent, high-quality results while increasing efficiency and reducing labor. Whether you’re aiming for a perfect texture or enhanced flavor, this innovative equipment is the solution you need to stay competitive. Don’t wait—reach out to us today to learn more and take the next step toward elevating your meat production process!
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