Case Study: Scaling Production with a 3.5m Chicken Patty Nuggets Frying Machine in Malaysia

Recently, our Malaysian customer acquired several of our machines, including a mini patty nugget forming machine, a 1.5-meter-long by 400mm-wide belt conveyor, a 1.5-meter-long by 400mm-wide belt de-oiling and cooling machine, and a 3.5-meter-long by 400mm-wide chicken patty nugget frying machine. These equipment pieces were integrated to complement their existing 200mm battering and breading machines. Together, these machines form a complete production line used to fry 10mm French fries, Colonel chicken nuggets, and meat patties efficiently. The customer previously had a small, simple 2.5m chicken patty nuggets frying machine without a lifting oil storage tank and scraping. Now the customer’s output has increased, and the production has been expanded, so he purchased our 3.5m  chicken patty nuggets frying machine.

Ⅰ400mm Belt Conveyor Machine

To accommodate the customer’s need for easy placement and sliding of products into the chicken patty nugget frying machine, we provided a height-adjustable immersed mesh belt conveyor. This conveyor is 1.5 meters long and 0.4 meters wide. For convenient movement, it is equipped with universal wheels and features a tray at the bottom for easy access and maintenance.

Ⅱ3.5m Length x 400mm Width Chicken Patty Nuggets Frying Machine

1. Teflon Anti-Stick Function

Our chicken patty nuggets frying machine features a Teflon-coated anti-stick mesh belt. The input end of the mesh belt is made from Teflon-coated material to ensure non-stick frying. This material boasts excellent chemical stability, corrosion resistance, high lubricity, and non-stick properties, preventing food from adhering to the mesh during frying. Additionally, Teflon offers outstanding anti-aging performance, significantly extending the service life of the mesh belt.

2. Double Mesh Belt Design with Variable Frequency Control

Our chicken patty nuggets frying machine features a double mesh belt design, equipped with variable frequency speed control. The upper and lower mesh belts sandwich the food, ensuring thorough frying, effectively preventing floating, and promoting uniform heat distribution. Customers can adjust the conveyor belt speed via vector variable frequency regulation to modify frying time and output according to their needs. The machine’s split design allows the upper mesh belt to be height-adjustable, accommodating different food thicknesses for optimal frying results.

3. Lifting System

Our chicken patty nuggets frying machine is equipped with a lifting system controlled via a switch on the support column. To enhance safety, the system includes limit switches that automatically stop movement when the preset limits are reached. During operation, the mesh belt and exhaust hood are first fixed together, then the lifting button is pressed. The limit switches on both sides cause the mesh belt and exhaust hood to rise slowly and stop automatically at the designated height. Pressing the descending button initiates a controlled lowering until the limit is reached. Additionally, the exhaust hood can be raised and lowered independently or simultaneously with the mesh belt support and heating tube for easier cleaning. A safety bar ensures that the mesh belt support remains securely held at the highest position, preventing accidental falls.

4.Side Scraping System

Our chicken patty nuggets frying machine is equipped with a side scraping system. The side scraping system uses a chain plate mesh belt to scrape the slag that falls to the bottom into the side scraping groove of the discharge port, and then uses the side scraping mesh belt to scrape it out into the trolley for easy handling, ensuring cleaner oil quality and more efficient operation.

5.Oil Filtration System

Our chicken patty nuggets frying machine is equipped with an advanced oil filtration system, powered by a high-performance oil pump. It utilizes an 80-100 mesh filter to precisely remove tiny particles and impurities, ensuring the oil remains clean and of high quality. By effectively capturing contaminants, this filtration system not only prolongs the oil’s service life but also helps maintain the flavor and freshness of fried foods.

6. Oil Storage Tank

Our chicken patty nuggets fryer machine is equipped with an oil storage tank. The size of the oil storage tank is based on the size of the frying line. The oil storage tank of our 3.5m chicken patty nuggets frying machine has a capacity of 1 ton. Our oil storage tank is equipped with an oil level gauge, which can monitor the oil level in the tank in real time to ensure efficient operation and maintenance.

7.User-Friendly Control Panel

Our chicken patty nuggets frying machine features a user-friendly English control panel, offering comprehensive control over all operational parameters. The advanced control system allows precise adjustments of frying time, temperature, mesh belt conveyor speed, and the mesh belt lifting mechanism. This intuitive interface enables operators to easily manage and optimize the frying process, ensuring efficient operation, improved ease of use, and enhanced overall production efficiency.

8.Test Before Delivery

Our chicken patty nuggets frying machine undergoes thorough testing before delivery, running with water to ensure proper functionality. We verify that the machine operates smoothly and meets quality standards before shipping to our customers, ensuring reliable performance upon arrival. We tested it with chicken nuggets for our customers before shipping this time, and the results were very good, as shown in the video below. The performance is stable.

Chicken Nuggets Forming Battering Breading Continuous Fryer Cooling Line for Malaysia Customer

9.Customized Voltage for You

Our chicken patty nuggets frying machine can be customized to suit your voltage requirements. For our Malaysian customer, the machine is configured for three-phase 415V, 50Hz operation.

10.CE Certification

Our chicken patty nuggets frying machine has obtained CE certification, demonstrating compliance with the essential EU health, safety, and environmental standards required for market approval.

11.Accessories

Our chicken patty nuggets frying machine is equipped with a comprehensive set of accessories, including: A set of heating tubes , 5 clips (38mm)  , 5 clip mats (38mm)  , 5 clip mats (51mm)  , 5 clips (51mm) , 8 buttons , 3 filters, 50 cm chain plate mesh belt, 3.9 m mesh belt.

12.Thoughtful Installation Marks

Our chicken patty nuggets frying machine is equipped with clear installation marks to assist customers during setup, ensuring accurate and efficient installation.

VERFOODSOLUTIONS Continuous Fryer Installation Method Marking Video

Ⅲ1.5m Length x 400mm Width Belt De-oiling and Air Cooling Machine

After frying, the product is conveyed through the mesh belt de-oiling and air cooling machine. Designed with a length of 1.5 meters and a width of 400 mm, this machine features two air knife de-oiling fans to enhance oil removal and water evaporation efficiency. To prevent oil and water overflow from impacting the workshop environment, a matching tray is installed beneath the mesh belt to collect residues, waste, water, and oil, ensuring a clean and hygienic workspace.

Ⅳ Machine Loading and Transportation

Once the chicken patty nuggets frying machine production line is assembled, we carefully load it into containers and prepare it for shipment. After packing, the machine is securely wrapped and fastened with wire to ensure its integrity and safety during transit, guaranteeing that it arrives in perfect condition.

Our chicken patty nuggets frying machine is designed with advanced features, high-quality components, and user-friendly operation to meet the diverse needs of food processing businesses. From precise control panels to thorough testing and customized options, we strive to provide reliable, efficient, and safe equipment. If you’re interested in learning more or would like to discuss your specific requirements, please do not hesitate to contact us. We look forward to partnering with you for your food production needs!