Hydraulic Sausage Filler

Name: Hydraulic Sausage Filler
Brand: VER Food Solutions
Rating: 5 (2 reviews)

September 29, 2023Admin

Main Benefits

Versatile for different materials and sausage types
Portable design for flexible use in various locations
High production capacity for continuous operation
Hygienic and safe with sealed hydraulic oil system
Even material feeding through hydraulic piston drive
Convenient one-button operation with low failure rate
Large filling bucket for continuous material feeding
Time and effort-saving pneumatic and electronic control principle
Fast discharging speed with uniform sausage intestines
Suitable for meat sausages or minced sausages
Easy cleaning and maintenance with quick-release design
Constructed with 304 stainless steel for cleanliness and hygiene

Category: Continuous Sausage Stuffer

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Overview

Introducing our highly efficient and versatile hydraulic sausage filler, designed to meet the demands of the food processing industry. With a production speed of 300-500kg per hour, this machine ensures fast and continuous operation. The use of hydraulic components guarantees low noise and high efficiency, providing optimal performance. For enhanced safety, the machine features a transfer switch and food-grade switch dual control, while the side-mounted hydraulic bag allows for easy disassembly and maintenance. Equipped with an internal emergency stop switch and an open lowering mechanism. The oil-water separator effectively separates moisture and oil in the compressed air, ensuring a clean and reliable operation.The unique hydraulic station water cooling system further enhances its performance, while the hydraulic regulating valve allows for adjustable enema pressure.

VER Food Solutions offers a hydraulic sausage filler that utilizes a hydraulic pump station as its power source to operate the hydraulic cylinder. The screw propeller is driven by piston hydraulic pressure, allowing for the extrusion of the material in the barrel. With a storage hopper and a butterfly valve, continuous filling can be achieved without the need to lift the lid. Composed of a hydraulic station and a cylinder frame, this machine provides stability and ease of operation once filled with materials. The piston-type hydraulic filling method ensures fast operation, and the canning tube can be replaced according to the desired thickness of the enema casing. Made of 304 stainless steel, the entire machine adheres to hygienic standards. Widely used in filling various types of intestinal foods, this machine is an indispensable tool for processing sausages and intestinal products. The resulting stuffed sausages boast a flawless appearance without any lumps, while preserving the original flavor of the meat.

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Features

High production speed 300-800 Kgs per hour
Hydraulic components ensure low noise and high efficiency
Transfer switch and food-grade switch dual control for safer operation
Side-mounted hydraulic bag allows easy disassembly and maintenance
Internal emergency stop switch/open lowering mechanism for added safety
Oil-water separator separates moisture and oil in compressed air
Single and double tube options available for flexible usage
Unique hydraulic station water cooling system for optimal performance
Hydraulic regulating valve allows adjustable enema pressure
Foot-operated stainless steel switch enables easy one-button discharging and feeding
Superior power compared to pneumatic machines for effortless meat filling

Specifications

Model	HSF30	HSF40
Capacity(Kg/h)	300-600	500-800
Power(Kw)	1.5	2.5
Overall Dimension(mm)	9505601400	11007301600
Weight (Kg)	240	400
Air Pressure(Mpa)	0.8-2.5	0.8-2.5
Inner Diameter(mm)	Φ16/19/25/32/Customized	Φ16/19/25/38/Customized

FAQ

What should you pay attention to when using a hydraulic sausage filler machine for the first time?

Below are the steps to take when using a hydraulic sausage filler for the first time, here are some essential tips to consider.

Ensure the machine is placed steadily on the ground and the power supply is connected correctly, paying attention to the positive and negative connections. After no-load operation, check whether the machine is operating correctly.
Add the meat to the hopper and turn on the power for five minutes. Open the ball valve and press down on the foot switch to raise the piston and then release it. This action allows the material in the hopper to be automatically sucked into the material cylinder.
Place the casing on the filling tube, then raise the foot switch to pour the material into the casing in a cycle. Note that the foot switch operates by pressing down and stops when released.
After using the equipment, clean the hopper by pouring clean water and repeat the enema steps several times to flush out any remaining materials. Rinse the enema tube and valve clean and cut off the power supply to prepare for the next use.

What is the operation process of hydraulic sausage filler?

To operate the hydraulic sausage machine, begin by adding No. 46 oil to the cylinder and connecting it to a suitable power source. Confirm that the machine rotates forward and backward before starting the process.
Once the machine is ready, insert the mixed meat stuffing and press the drop button on the control panel. The stuffing will drop directly into the material frame. Then, close the butterfly valve.
Next, place the enema tube on the casing and turn on the switch. Press the up button on the control panel to begin filling the sausage. The filling process is quick, with a material cylinder volume of approximately 30KG.
The rise function on the control panel is for filling the intestines, while the descent corresponds to the stuffing process into the material cylinder. Remember to add half of the hydraulic oil to reach the appropriate pressure when necessary.

How about hydraulic sausage filler machine maintenance steps?

After each use, either rinse any remaining materials thoroughly or disassemble and clean any inaccessible areas.
If the machine’s noise level increases, it indicates either insufficient oil in the gears or worn-out parts, requiring an oil refill or part replacement.
If the machine isn’t used daily, clean it after each use and seal it properly for storage. Before its next use, rinse it again to remove any impurities that may have accumulated.
Perform routine maintenance daily. When not in use for extended periods, inspect and run the machine empty prior to flushing and conducting trial processing.

What are the possible reasons for hydraulic sausage filler machine failing to complete the filling function?

One reason could be a blocked vacuum tube in the sausage enema machine. Simply remove the vacuum tube and clean it to resolve the problem.
Another reason may be a clogged vacuum pump filter. The solution is to either clean or replace the vacuum pump filter.
If the machine is filling thick materials, it may be due to the absence of a reversing arm. Check if the reversing arm is present and install it as necessary.
A missing scraper could also be the problem. Verify if the scraper is installed, and if it isn’t, add it promptly.
Meat that is excessively cold or hard could be preventing the process. If the machine has a mechanical switch, adjust the temperature to be above -5℃. Without a mechanical switch, refrigerate the meat between 0-3 degrees and make sure it’s soft after ten minutes.
Pump blades may have been inserted incorrectly. Adjust them to align the recess with the rotor’s center.
Not enough lubrication in the pump could be another cause. Lubricate the entire pump to ensure smooth operation.

What are the possible causes of the hydraulic sausage filler machine drive motor not working?

The power supply might not be connected properly.
It could be due to a blown fuse, which requires replacement.

What causes insufficient pressure in the cylinder of the hydraulic sausage filler machine auxiliary machine?

This issue is primarily caused by the cylinder pressure regulator’s low pressure adjustment on the enema machine. To resolve this problem, you need to increase the pressure regulating gas’s working pressure on the cylinder.