Tray Aligning Machine

January 29, 2026Admin
Tray Aligning MachineTray Aligning Machine

Main Benefits
  • Intelligent Fault Diagnosis, Efficient Maintenance.
  • Full Stainless Steel Body, Hygiene-Standard Compliance.
  • High-Efficiency Mass Production, Cost-Efficiency Boost.
  • Parameter Memory Storage, Easy & Flexible Operation.
  • Precise Tray Positioning, Product Quality Assurance.
  • Flexible Adaptive Design, Multi-Scenario Compatibility.
  • Low-Noise & Energy-Saving, Production Environment Optimization.
  • Sturdy Durable Structure, Extended Service Life.
  • Comprehensive Safety Protection, Operational Risk Elimination.
  • Modular Design, Easy Upgrade & Maintenance.
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Overview

VERFOODSOLUTIONS tray aligning machine is a state-of-the-art automated system integrating precision conveyance, intelligent collation and inline processing. Composed of four core subsystems—high-precision conveying, adaptive control, stabilized positioning and dynamic arrangement—it features an oscillating tray mechanism for smooth, uninterrupted material flow. Realizing fully hands-free autonomous operation, it completes precise positioning, orderly arrangement and customized processing per diverse production specs for uncompromising accuracy.

Ideal for automated tray handling and conveyance of a wide range of bakery and confectionery products, from uniform steamed buns, artisan breads and seasonal pastries to delicate irregular shortcrust tarts and yolk-based confections, it ensures exceptional placement precision for products of varied geometries and textures.

Widely applicable across the food processing industry, it suits high-throughput factories, central kitchens, logistics distribution centers, institutional food services and artisanal bakeries alike.

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Features

  • Ensures precise placement for neat food arrangement and minimal waste.
  • Reduces labor costs by replacing three to five workers.
  • Features PLC and touch screen controls for easy setup and operation.
  • Easily integrates with various production line equipment.
  • Made of full stainless steel to meet food safety standards.
  • Includes intelligent fault diagnosis for quick troubleshooting and continuous operation.
  • Operates quietly and energy-efficiently to improve the workshop environment and reduce costs.
  • Adaptable to different foods like steamed buns, mooncakes, and pastries.
  • Built with durable components for a long service life and low failure rate.
  • Maintains product shape and hygiene with accurate tray placement.
  • Uses servo control for ultra-precise positioning and adaptable speed.
  • Designed with wheels for easy movement and adjustable legs for stability.

Specifications

ModelTAM-150
Power(Kw)1.75
Voltage(V)220/240/380/415/Customize
Production Speed(Pieces/Minute)60-100
Product Weight Range(g)10-200
Machine Dimension(cm)168*86*130
Machine Weight(Kgs)280

FAQ

How to operate the tray aligning machine?

a. Equipment Connection & Preparation

  • Integrate the tray aligning machine into the food production line, typically downstream of encrusting Machine and upstream of the oven.
  • Verify baking tray specifications match the machine’s compatible dimensions.

b. Parameter Configuration (PLC Touch Panel)

  • Input product specs: Set diameter, thickness and other dimensions of target products (e.g., mooncakes, pastries, bread).
  • Select arrangement mode: Choose single/double row, spacing, rotation mode, etc. (Functions vary by model).
  • Set production parameters: Define product quantity per tray or total production volume.

c. Startup & Operation

  • Place empty baking trays at the machine’s designated position (auto tray feeding for full-automatic models).
  • Start the equipment; formed products are conveyed into the machine for processing.
  • The machine precisely arranges products on trays in accordance with preset parameters.
  • Full trays are automatically discharged to the subsequent process (e.g., baking/cooling), with simultaneous feeding of new empty trays.

d. Monitoring & Maintenance

  • Operators shall monitor real-time operation to prevent blockages and misalignment.
  • Conduct regular cleaning and maintenance for long-term stable equipment performance.

 

What precautions should be observed when operating the tray aligning machine?

This dedicated automated device for food and pastry production lines requires strict adherence to the following rules to ensure food safety, stable operation and operational safety:

a. Pre-operation Checks

  • Clean all food-contact stainless steel parts thoroughly with no residues, complying with food hygiene standards.
  • Check oil/rotary hook oil level & cleanliness; add specified clean oil to the marked range (avoid overfilling/underfilling).
  • Turn off power and confirm full motor stop to prevent accidental start-up.

b. Operational Norms

  • New/long-idle machines: Run low-speed no-load for break-in before formal production.
  • Adjust touchscreen parameters accurately per product size, plating quantity and other process requirements.
  • Fault handling: Check touchscreen fault info, stop and troubleshoot before restarting; no operation with faults.
  • Refuel slowly to avoid spillage; do not remove the oil cap when not refueling.

c. Safety & Maintenance Rules

  • No cleaning, refueling or repair during operation; conduct all maintenance after full stop and power off.
  • Follow the instruction manual strictly; no unauthorized disassembly/modification of unfamiliar parts.
  • Abide by food hygiene standards at all times to prevent food contamination.
  • Keep oil caps sealed and intact; maintain core parts in good condition regularly.

What additional equipment can be integrated with the tray aligning machine for a streamlined production line?

As a core connecting component in automated food production lines, the tray aligning machine features outstanding compatibility, seamlessly integrating with a full range of food processing equipment—including encrusting machines, rounding machines, small breading machines, ovens, steamers, freezers, and packaging machines—to construct fully automated production workflows. Extensively applicable to sectors such as baked goods, frozen foods, and pet food, its precision-driven and high-efficiency automatic tray aligning capability links the entire production continuum. It fully eliminates manual tray-laying operations, enabling unmanned, standardized, and continuous production from raw materials to end products. This substantially enhances production line throughput, product uniformity, and hygiene safety standards, delivering flexible and high-performance production solutions for food enterprises of all scales.

What is the applications for tray aligning machine?

The tray aligning machine is widely used in various food processing and packaging industries. Its primary applications include:

  • Food Industry: Arranging baked goods like pastries, mooncakes, steamed buns, and snacks neatly on trays for packaging or further processing.
  • Confectionery Production: Aligning candies, chocolates, and other confections to ensure uniform presentation and efficient packaging.
  • Bakery Operations: Positioning bread, cookies, and other baked items accurately on trays for consistent quality and appearance.
  • Dairy and Frozen Food Packaging: Organizing dairy products or frozen foods onto trays for storage, transportation, or retail display.
  • Industrial Packaging: In non-food sectors, it can be used for aligning small parts or products on trays for assembly or shipment.

Overall, the tray aligning machine enhances efficiency, consistency, and hygiene in any operation that requires precise and uniform placement of products on trays.

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