Customized Crate Washing Machine Solutions for VER Belarusian Customer

In today’s fast-paced and environmentally conscious world, efficiency and sustainability are more important than ever. Enter the crate washing machine—a revolutionary solution designed to streamline the cleaning process for crates used in various industries such as agriculture, food processing, and logistics. By automating and optimizing the sanitation of crates, these machines not only save valuable time and labor but also ensure a higher standard of hygiene, reducing the risk of contamination. As businesses seek more sustainable and cost-effective practices, the crate washing machine has emerged as an essential tool for modern operations.

Recently, we proudly shipped a 6-meter steam-heated crate washing machine to a valued customer in Belarus. This state-of-the-art equipment is designed to enhance the efficiency and effectiveness of crate cleaning, tailored to meet the specific needs of our client. His cleaning process involves three essential steps: first, heating the crates with steam and adding detergent to loosen dirt and contaminants; second, rinsing the crates thoroughly with cold water to remove any residual detergent and debris; and finally, drying the crates to ensure they are ready for reuse. This comprehensive system not only streamlines his workflow but also guarantees a high standard of hygiene, helping him maintain quality and safety in his operations.

1-User-friendly Control Panel

Our crate washing machine is equipped with a user-friendly control panel that features a customized Russian operating system, making operation intuitive and straightforward. The panel allows operators to easily adjust key parameters such as conveyor belt speed, temperature settings, temperature deviation control, counter delay, and counter reset. It also provides direct control over essential components including water pumps 1 and 2, the fan, water inlet valves 1 and 2, and the heater. Clear indicators show whether each water pump, heater, and inlet valve is open, ensuring transparency and ease of monitoring. Once the setup is complete, the machine can be conveniently started or stopped with a single button press on the control panel, simplifying operation and saving time.

2-Adjustable Conveyor Belt Speed

The conveyor belt speed of our crate washing machine is fully adjustable, allowing you to customize the cleaning process to suit your specific needs. You can set the speed from 0 to 15 meters per minute. For heavily soiled crates, slowing down the conveyor belt provides more time for thorough cleaning. Conversely, if your crates are less dirty and you need to process a large volume quickly, increasing the belt speed helps maximize efficiency without compromising cleanliness. This flexibility ensures optimal results regardless of the level of dirt or production demands.

3-Adjustable Retaining Rod

Our crate washing machine features an adjustable retaining rod at both the inlet and outlet, allowing it to accommodate crates of various sizes with ease. This flexibility is especially beneficial for customers like our Belarusian client, who required cleaning for crates measuring 600x400x260mm and 470x380x130mm. The adjustable rods ensure a secure fit for different crate dimensions, providing a seamless and efficient cleaning process while preventing damage or misalignment during operation.

4-Photoelectric Sensor Counting Function

Our crate washing machine is equipped with a photoelectric sensor at the discharge port, enabling precise counting of the crates as they exit the machine. This feature allows the operator to easily monitor and track the number of crates washed, with the count displayed conveniently on the control panel. The sensor ensures accurate counting for inventory management and operational efficiency, streamlining the entire cleaning process.

5-Adjustable-direction Cleaning Nozzles

Our crate washing machine features 60 adjustable-direction nozzles in each cleaning zone, ensuring comprehensive rinsing and cleaning of every crate. These versatile nozzles can be precisely adjusted to target different angles and hard-to-reach areas, guaranteeing that all corners and surfaces of the crates are thoroughly cleaned. This design enhances cleaning efficiency and helps achieve the highest standards of hygiene for your crates.

6-High-powered Centrifugal Fan

The crate washing machine is equipped with a High-powered centrifugal fan that serves as the initial stage of the drying process in the drying zone. It effectively blows off large water droplets from the surface of the crates, significantly reducing moisture and preparing the crates for more efficient drying by subsequent blowers. This powerful airflow ensures faster drying times and helps maintain optimal hygiene standards by minimizing residual water on the crates.

 7-Adjustable Air-drying Nozzles

Our crate washing machine is equipped with adjustable air-drying nozzles in the drying zone, allowing operators to customize the airflow direction and intensity. This flexibility ensures that every crate is thoroughly dried, reaching all surfaces and corners. The adjustable nozzles improve drying efficiency, helping to achieve perfectly dry crates quickly and reliably, which is essential for maintaining hygiene and readiness for reuse.

8-Removable Side Doors

Our crate washing machine is designed with six removable side doors, enabling easy access for rinsing, cleaning, and maintenance. These removable panels facilitate thorough cleaning of the interior components and hard-to-reach areas, ensuring the machine remains hygienic and in optimal working condition. The convenient design simplifies routine upkeep, reducing downtime and helping to maintain consistent, high-quality cleaning performance.

9-High-power Water Pump

Our crate washing machine features a high-power water pump that efficiently draws water from the tank to the cleaning area, ensuring strong and consistent water flow for thorough cleaning. To enhance durability and protect the pump, flexible hoses are installed in the piping system, absorbing shocks and preventing damage during operation. This robust setup not only guarantees reliable performance but also extends the lifespan of the pump and the entire machine, ensuring long-term, maintenance-free operation.

10-Multi-function Tank

-Customized Water Tank Lid

Our crate washing machine is equipped with a custom-designed, removable water tank lid for the first rinse cycle. This specially crafted lid helps retain heat, reducing heat dissipation and maintaining warm water for more effective rinsing. When not in use, the lid can be easily removed, allowing for convenient cleaning of the tank’s interior. This thoughtful design ensures both efficient operation and straightforward maintenance, contributing to the machine’s overall reliability and hygiene.

-Filter Screen

Our crate washing machine features a filter screen positioned above the water tank, designed to trap sediment and debris generated during the rinsing process. This effective filtration prevents clogs in the water pump and other system components, ensuring smooth operation and reducing maintenance requirements. The filter screen helps maintain water quality and prolongs the lifespan of the machine, supporting consistent and efficient cleaning performance.

-Steam Heating Tube

Our crate washing machine is equipped with a custom-designed steam heating tube that efficiently heats the water in the tank. This powerful heating system ensures rapid temperature rise, enhancing the cleaning and sanitation process. By maintaining consistent water temperatures, the steam heating element helps achieve thorough cleaning results and meets hygiene standards effectively.

-High/Low Water Level Detector

Our crate washing machine is equipped with a custom high/low water level detector that continuously monitors the water level in the tank. This advanced sensor automatically stops the machine when the water level drops below the minimum threshold to prevent dry operation, and it halts the refill process when the level exceeds the maximum limit. This automation ensures optimal water levels are maintained, protecting the system from damage and promoting efficient, safe operation.

-Water Refill Solenoid Valve

Our crate washing machine features a water replenishment solenoid valve integrated into the water tank. This valve automatically activates to replenish water when the level falls below the preset minimum, ensuring continuous operation. Once the water reaches the maximum level, the solenoid valve automatically shuts off to prevent overfilling. This automated system maintains optimal water levels, promoting efficient and trouble-free operation.

-Steam Trap Solenoid Valve

Our crate washing machine is equipped with a custom steam trap that effectively removes condensate formed from steam cooling. As the steam cools and condenses into water, the steam trap drains it away without releasing any steam into the environment. This ensures efficient moisture removal, maintains optimal steam usage, and helps keep the system operating cleanly and safely.

-Overflow Outlet

Our crate washing machine is equipped with an overflow outlet located at the highest water level in the tank. When water from the washing process exceeds this level, it will naturally flow out through the overflow outlet, preventing overfilling and potential spillage. This safety feature helps maintain proper water levels, ensuring safe and efficient operation of the machine.

-Temperature Sensor

Our crate washing machine features a temperature sensor installed in the water tank that continuously monitors the water temperature. The current temperature is displayed on the control panel for easy monitoring. Once the set temperature is reached, the heating process automatically stops to conserve energy. If the temperature drops below the designated deviation, heating resumes automatically, ensuring consistent and precise temperature control for optimal cleaning and sanitation.

-Customized Diameter Drain Outlet

Our crate washing machine is equipped with a customized diameter drain outlet that allows for easy removal of water after use. Simply open the drain to completely empty the tank, then rinse the interior with clean running water to ensure thorough cleaning and maintenance. This convenient drainage system helps maintain hygiene and prepares the machine for its next operation.

11-Height-adjustable Feet And Casters

Our crate washing machine is equipped with high-speed adjustable feet and durable casters, providing stability during operation and easy mobility for positioning or maintenance. The adjustable feet allow precise leveling on uneven surfaces, while the casters enable effortless movement, making the machine versatile and user-friendly in various settings.

12-CE Certification

Our crate washing machines are CE certified, ensuring full compliance with the essential health, safety, and environmental standards mandated by the European Union. This certification guarantees that the equipment meets rigorous quality and safety requirements, providing peace of mind and reliable performance for users.

In summary, our crate washing machines are designed with advanced features such as efficient filtration, steam heating, automatic water level control, and easy mobility, all while meeting strict safety standards with CE certification. These machines are built to deliver thorough, reliable cleaning performance while ensuring ease of use and maintenance. If you are interested in learning more about our crate washing machines or would like to request a quote, please contact us. We look forward to helping you find the perfect cleaning solution for your needs!