Flip Belt Function Designed Breading Machine Belt Conveyor Delivery to Australia Customer for 5 cm Spring Rolls Arancini

In the realm of coating line , precision and efficiency are paramount. The 400mm width breading machine and the 400mm width straight belt conveyor machine are essential equipment designed to optimize processing lines, enhance productivity, and ensure smooth transportation of goods. These machines are tailored to meet the demands of various manufacturing sectors, providing reliable performance and seamless integration into existing systems. In this blog, we will explore the features, benefits, and applications of these versatile machines, highlighting how they can transform your operational workflows.

We are pleased to announce the successful delivery of our 400mm width breading machine and 400mm width straight belt conveyor machine to our valued customers in Australia. These machines are part of a specialized production line used to coat bread onto 5cm thickness spring rolls and 5cm diameter Arancini, ensuring consistent quality and efficiency. The customer already operates a 400mm width tempura battering machine, which can seamlessly connect with our equipment to form a complete production line. Additionally, to meet their specific needs, we customized a flip belt function design, which plays a crucial role in ensuring even chip removal and optimal coating uniformity throughout the process.

1.Various Model Crumbing Machine

We offer a range of breading machines available in multiple sizes to suit various production needs, including 200mm, 300mm, 400mm, 600mm, and 1000mm models. Each model comes with different conveyor belt widths, allowing you to select the most suitable machine based on your desired throughput and production capacity. Whether you’re looking for a compact option or a larger, high-capacity system, our diverse selection ensures you can find the perfect fit to optimize your coating process and enhance overall efficiency. Our Australian customer produces 400-600kg, and he chose a breading machine with a 400mm mesh belt width.

2.User-friendly Control Panel

Our breading machines are equipped with customizable control panels that can be tailored to any language, ensuring ease of operation for users worldwide. For our Australian customers, we provide an English-language control panel designed for intuitive use. The control system is thoughtfully divided into two parts: one positioned at the bottom of the machine near the inverter, which allows for belt speed adjustments via buttons and displays the overall power status.

And a side-mounted panel that offers quick access for operators. The side panel features indicators for power, alarms, belt operation, lift, blower, and vibration, providing clear real-time status updates to ensure each component functions correctly. With straightforward run and stop buttons, starting and stopping the machine is simple, while the inclusion of an emergency stop button offers an essential safety feature to handle any unexpected situations swiftly.

3.Adjustment of Top and Bottom Belt Powder Quantity

Our breading machine features adjustable baffles on both the upper and lower conveyor belts, enabling precise control over the thickness of the coating. By increasing the height of the baffles, more product can pass through, resulting in a thicker coating. Conversely, lowering the baffles reduces the amount of crumbing passing through, achieving a thinner layer. This adjustable baffle system allows you to customize the coating thickness to meet the specific requirements of your products, ensuring consistent and high-quality results.

How to adjust breading machine breading coating thickness

4.Flip Belt Function Design for Even Coating

The flip belt function design is engineered to ensure uniform and consistent coating across the product surface. Catering to our Australian customer’s specific requirements—coating 5cm thick spring rolls and 5cm diameter Arancini—we customized the flip belt function belt to enhance coating evenness. This tailored design helps achieve optimal coating quality, ensuring each product is evenly coated for superior appearance and performance.

5.Counterweights on the Crumbly Machine Rollers

Our breading machine rollers are equipped with adjustable counterweights, enabling precise control over the thickness of the products passing through. By modifying the height of the counterweights, operators can accommodate different product sizes: By adjusting the screws to raise the counterweight, the distance between the roller and the conveyor belt increases, allowing thicker products to pass through. Conversely, by adjusting the screws to lower the counterweight, the distance between the roller and the conveyor belt decreases, allowing thinner products to pass through.For our Australian customers, this design allows for smooth processing of products up to 5cm thick, ensuring versatility and consistent quality across a range of coating applications.

6.Removable Roller for Enhanced Flexibility

Our breading machine is equipped with removable rollers, specifically designed to accommodate spherical products. The blue roller can be easily removed when working with these items, preventing the risk of flattening during the coating process. Alternatively, the roller can be adjusted to its highest position to further avoid deformation. This removable design allows for greater versatility, enabling a more compact setup and ensuring even, consistent crumb application across different product types.

7.Pneumatic Vibration Blocks to Prevent Material Accumulation

Our breading machine features a specially designed pneumatic vibration block system. The high-speed rotation of the eccentric shaft within the vibration block produces vibrations that effectively prevent material buildup in the hopper and inside the chamber. This innovative design ensures smooth, continuous operation, reducing downtime and maintaining consistent coating quality.

8.Sealed Discharge End to Prevent Dust Contamination

Our breading machine is equipped with a sealed discharge end design, thoughtfully engineered to minimize dust and material splashing. This feature effectively prevents airborne waste and environmental pollution, while also protecting the material from dust ingress and potential contamination. The sealed discharge end ensures a cleaner, safer working environment and maintains the hygiene and quality of your products.

9.Adjustable Airflow at the Discharge End

Our breading machine is equipped with two valves at the discharge end air outlet, enabling precise control of airflow. By adjusting these valves, you can regulate the amount of crumbs produced: A stronger airflow allows more crumbs to pass through, resulting in less debris remaining in the machine; conversely, a weaker airflow allows fewer crumbs to pass through, leading to more crumbs remaining in the machine. This feature allows you to fine-tune the coating process to achieve your desired coating consistency and product quality.

10.Customizable Motor Voltage and Protective Cover

Our breading machines offer flexible motor voltage options, including 220V, 380V, 415V, and 440V, to suit different power requirements. Additionally, a custom protective cover is included to shield the motor from water during cleaning and to prevent dust and debris from causing damage, ensuring the longevity and reliable operation of the machine.

Straight Belt Conveyor

11.Various Belt Width Options

Our straight belt conveyor machine is crafted from premium stainless steel, featuring adjustable feet and customizable belt lengths. It is available in a range of belt widths—400mm, 600mm, 800mm, and 1000mm—to meet different production needs. Designed for easy integration, the conveyor can connect seamlessly with other equipment to form an efficient production line. The conveyor utilizes a 3mm stainless steel frame and stainless steel roller bearings, ensuring durability and compatibility with all painting machines. This setup significantly enhances production efficiency while reducing manual labor. For our Australian customer, we customized a straight belt conveyor with a 400mm belt width and a length of 1.2 meters to suit their specific requirements.

12.Compatibility with Battering, Mesh Belt Coating, and Frying Production Lines

Our 400mm width breading machine and 400mm width straight belt conveyor are designed for seamless integration with various equipment such as forming machines, battering machines, floating machines, and frying machines. This compatibility allows you to create a complete coating production line, streamlining your processing workflow and improving overall efficiency.

13.Casters with Brakes

Our machines are equipped with adjustable casters at the base, allowing for easy movement across uneven surfaces. When positioned, the brakes can be engaged to ensure greater stability during operation, providing both mobility and secure placement as needed.

14.Machine Spare Parts

Our machines are supplied with a comprehensive set of spare parts, including pipes, clips, a 2-meter conveyor belt, switches, rollers, relays, oil seals, bearings, and other accessories. Additional conveyor belts are available for purchase as spares if needed. Should you require other spare parts in the future, our team can arrange fast delivery via air express, ensuring you receive replacements promptly. Our dependable spare parts service is designed to quickly resolve any issues, minimizing downtime and helping your business operate smoothly and efficiently.

15.Pre-shipment Testing

Before shipment, our machines undergo thorough testing to ensure stable operation and quality assurance. Only after confirming that the machines are functioning properly do we proceed with delivery, guaranteeing reliable performance upon arrival.

16.Wooden Crate Packaging

Each unit is carefully packaged in a sturdy plywood wooden crate to ensure it arrives in excellent condition, providing reliable protection during transportation.

In summary, our range of breading machine and straight belt conveyor are designed with versatility, durability, and efficiency in mind. From adjustable rollers and sealed discharge ends to customizable motor voltages and various belt options, our equipment can be tailored to meet your specific production needs.We customized the Flip Belt Function Design for our Australian client to better suit his product. We also offer seamless integration with other processing lines, reliable spare parts, and secure packaging to ensure smooth operation from start to finish. If you are interested in learning more about our machines or want to discuss customized solutions, please do not hesitate to contact us. We look forward to helping you optimize your production process!